Журналы →  Eurasian Mining →  2016 →  №1 →  Назад

MINING AND CONSTRUCTION OPERATIONS
Название Results of studies of shaft boring machine operation in vertical shaft construction at Upper Kama Potash Deposit
DOI 10.17580/em.2016.01.04
Автор Zhabin A. B., Fomichev A. D., Naumov Ju. N., Solovyh D. Ja.
Информация об авторе

Tula, Tula State University:

Zhabin A. B., Doctor of Technical Sciences, Professor, Russia, zhabin.tula@mail.ru


Skuratovo Experimental Plant ltd.:

Fomichev A. D., Engineer-Designer, leha.f71@mail.ru

Naumov Ju. N., Candidate of Technical Sciences, The Chief of Design and Technological Department


CJSC “United Mining and Building Company”:

Solovyh D. Ja., Engineer-Designer, danrunet@rambler.ru

Реферат

Under evaluation is applicability of mechanized rock breakage in shaft sinking in aqueous strata of the Upper Kama Potash Deposit using shaft boring machine ASP-8.0. The article describes the function and operating principle of shaft boring machine ASP-8.0, its structural scheme and flow chart of mechanized breakage by milling cutter in vertical shaft sinking in Palashersky mine site. A feature of the milling cutter with the vertical axis of rotation is down-the-hole operation. Aiming to find and refine the laws of work load and capacity, as well as to evaluate parameters of the milling cutter of ASP-8.0, the full-scale field research into the operation of the machine in shaft boring has been performed. It is shown that the experimental data and the results of calculations using available procedures are in good correspondence. The article gives the calculation formulas for coefficients to account for contact area between the milling cutter and rock, as well as for torque and feed force of the milling cutter. The mathematical expressions are derived for the milling cutter rotary drive power, as well as for the technical and operating capacity of the milling cutter within the mechanized shaft boring machine set. Proved promising of the use of mechanized destruction method in sinking shafts in aquifers of Verkhnekamskoe potash ores on the basis of the unit ASP-8.0. The purpose and principle of operation of shaft deepening aggregate ASP-8.0 is represented as well as its design map and the scheme for mechanized destruction of slaughter by screw-milling executive device during shaft advance at Palachersk plot of potash ores. Peculiarities of work of the executive device in the exploitation of the slaughter are identified. Experimental studies of executive device work in the natural environment during the construction of the shaft are performed to establish and clarify the patterns of load and performance, as well as justification of its parameters. The comparison of experimental results with those ones obtained on the basis of existing calculation methods is shown. Represented the formulas for determining the coefficients, taking into account the influence of the arc of contact of the executive device with the massif; they specify the calculation of the torque on the cutter and the efforts of the filing of the executive device. The dependences of the required power of the drive rotation of the cutter, as well as technical and operational performance of the unit that is a part of the mechanized shaft deepening complex.

Ключевые слова Mine shaft, mechanized rock breakage, shaft boring machine set, milling cutter, down-the-hole mode, breakage energy intensity, milling cutter and rock contact arc, vertical transport of loose rock, technical capacity, operating capacity
Библиографический список

1. B. A. Kartoziya, B. I. Fedunets, M. N. Shuplik et al. Shakhtnoe i podzemnoe stroitelstvo: uchebnik dlya vuzov (Mining and underground construction: tutorial for universities). 2nd edition, revised and enlarged: 2 volumes. Moscow : Academy of Mining Sciences Publishers, 2001. Vol. 1. 607 p.
2. Koshev G. Ya., Chaginov A. V., Zagvozdkin I. V. Mekhanizirovannyy sposob prokhodki shakhtnykh stvolov kak effektivnaya zamena burovzryvnogo metoda (Mechanized Way of Sinking Shafts as an Effective Replacement of Drilling and Blasting Method). Bezopasnost truda v promyshlennosti = Occupational Safety in Industry. 2014. No. 4. pp. 31–33.
3. V. V. Tarasov, G. Ya. Koshev, I. V. Zagvozdkin. Reshenie problem bezopasnosti pri stroitelstve vertikalnykh stvolov na kaliynykh mestorozhdeniyakh (Solving the safety problems during the construction of vertical shafts at potassium mines). Bezopasnost truda v promyshlennosti = Occupational Safety in Industry. 2015. No. 8. pp. 64–66.
4. Peter Schmäh. Vertical shaft machines. State of the art and vision. Acta Montanistica Slovaca Roník12 (2007). Mimoriadneslo1. pp. 208–216.
5. R. L. Webb, M. J. Medd et al. Forming a shaft for an underground mine. US patent No 8591151 B2. 26.11.2013.
6. Reaching new depts. Tunnel Business Magazine. April 2013. pp. 33–35.
7. Jamal Rostami, Levent Ozdemir. Roadheader performance optimization for mining and civil constructions. Proceeding of 13th Annual Technical Conference, Institute of Shaft Drilling Technology (ISDT). Las Vegas, Nevada, April 18–21, 1994.
8. Asbury B., Ozdemir L., Rozgonyi T. G. Frustum bit technology for continuous miner and roadheader applications, 6th International Symposium on Mine Mechanization and Automation, The South African Institute of Mining and Metallurgy. 2001. pp. 135–139.
9. P. Kogler. Blind boring system. Third International Platinum Conference Platinum in Transformation, The Southern African Institute of Mining and Metallurgy. 2008. pp. 277–284.
10. Raise the bar. Raise boring & shaft sinking. Mining magazine. September 2013. pp. 73–78.
11. Straight up. Underground development. Mining magazine. October 2014. pp. 55–58.
12. A. N. Kuzichkin, S. Yu. Taranzhin. Nekotorye voprosy obespecheniya germetichnosti tyubingovoy krepi vertikalnykh stvolov rudnikov v usloviyakh Verkhnekamskogo mestorozhdeniya kaliynykh soley (Some Questions of Arrangement of Mine Shafts Tubing Support Watertightness under the Conditions of Verkhnekamsky Potassium Salt Deposit). Gornoe oborudovanie i elektromehanika = Mining Equipment and Electromechanics. 2012. No. 4. pp. 39–43.
13. Zagvozdkin I. V., Chaginov A. V., Kuzichkin A. N., Kisilichin S. A. Mekhanizirovannyy sposob prokhodki vertikalnykh shakhtnykh stvolov na mestorozhdeniyakh kaliynykh soley (Mechanized method of vertical shafts advancing in potassium salts deposits fields). Bezopasnost truda v promyshlennosti = Occupational Safety in Industry. 2013. No. 8. pp. 40–41.
14. Zhabin A. B., Fomichev A. D. Stvoloprokhodcheskiy agregat ASP-8,0 (Barrel Deepening АСП-8,0) Gornoe oborudovanie i elektromehanika = Mining Equipment and Electromechanics. 2014. No. 1. pp. 3–5.
15. OST 12.44.258-84. Kombayny ochistnye. Vybor parametrov i raschet sil rezaniya i podachi na ispolnitelnykh organakh (Industry standard 12.44.258-84. Shearers. The choice of parameters and calculation of the cutting and feed forces of the executive devices. Technique). Moscow, 1984. 108 p. (in Russian)
16. RD 1321-77. Kombayny prokhodcheskie izbiratelnogo deystviya. Raschet ispolnitelnykh organov. Metodika (Guidance document 1321-77. Heading machines with selective effect. Calculation of executive devices. Technique). (in Russian)
17. I. A. Levankovskiy. Nauchnye osnovy sozdaniya vysokoeffektivnykh instrumentov dlya razrusheniya gornykh porod i porodosoderzhashchikh kompozitov: avtoreferat dissertatsii … doktora tehnicheskikh nauk (Scientific basis for the development of enabling tools for the destruction of rocks and rock containing composites: thesis of inauguration of Dissertation … of Doctor of Engineering Sciences). Moscow, 2000. 34 p.

Полный текст статьи Results of studies of shaft boring machine operation in vertical shaft construction at Upper Kama Potash Deposit
Назад