Журналы →  Chernye Metally →  2020 →  №8 →  Назад

Lipetsk Metal Forming Scientific Schools
Название Analysis of parameters of the process of splitting steel spherical shot by constrained central impact
Автор A. P. Zhiltsov, O. I. Pavlinenko, D. A. Vlasenko, E. P. Levchenko
Информация об авторе

Lipetsk State Technical University (Lipetsk, Russia):

A. P. Zhiltsov, Cand. Eng., Associate Prof.

 

Donbass State Technical University (Alchevsk, Ukraine):

O. A. Pavlinenko, Assistant, Applied Hydromechanics Dept., e-mail: olia.pavlinenko@yandex.ua
D. A. Vlasenko, Senior Lecturer, Ferrous Metals Metallurgy Dept.
E. P. Levchenko, Cand. Eng., Applied Hydromechanics Dept.

Реферат

The production experience of using chipped steel spherical fractions during shot blasting and shot blasting operations indicates that a comparison of practical and analytical approaches in substantiat ing the parameters of its preparation is the key to ensuring the necessary quality of cleaning and hardening of the treated surfaces. On the basis of Hertz’s contact theory of impact interaction for elastic bodies, mathematical modeling of the spherical particles splitting process by a central constrained impact is proposed, the dependencies are analytically substantiated to determine the main technical parameters of the splitting process of a steel spherical fraction during impact contact. As a result, regularities are proposed for determining the required contact interaction speeds, mass-size characteristics of the impact element and pellets to provide conditions of guaranteed destruction of the material by a central constrained impact. To confirm the reliability of scientific assumptions and verify the adequacy of the obtained mathematical dependences, experimental studies of the splitting process of spherical steel fractions of various diameters using a laboratory pendulum copra were carried out. After statistical processing of the experimental data using the least squares approximation, a regression dependence of the conditions was obtained for guaranteed splitting of a certain number of fractions of crushed material depending on the speed of the shock elements and the grains diameter.

Ключевые слова Steel spherical shot, constrained impact, splitting, Hertz theory of contact interaction, contact stresses, velocity of impact contact, pendulum impactor
Библиографический список

1. Jebaraj A. V., Kumar T. S., Kumar L. A., Deepak C. R. Influence of shot peening on surface quality of austenitic and duplex stainless steel. IOP Conference Series: Materials Science and Engineering. 2017. Vol. 263. 062057. pp. 1–8.
2. Torabi S. A., Amini K., Gharavi F. The effect of shot peening and precipitation hardening on the wear behavior of high manganese austenitic steels. Metallurgical Research and Technology. 2017. Vol. 114. No. 5. Article number 507.
3. Subba Rao D. V. Minerals and coal process calculations. CRC Press. 2016. 354 p.
4. Seetharaman S. Treatise on process metallurgy. Vol. 3: Industrial processes. Elsevier, 2013. 1810 p.
5. Pavlinenko О. I., Levchenko E. P., Cheban V. G. Analysis of the possibility of using existing technical means for obtaining steel crushed shot. Vestnik DonNTU. 2016. No. 4. pp. 38–44.
6. Alban J. L., Chester A. R. The history of grinding. SME. 2005. 209 p.
7. Vlasenko D. А., Pavlinenko О. I., Levchenko E. P. Energy consumption of impact crushers with rigid and hinged fastening of hammers to the rotor. Vestnik DonNTU. 2016. No. 3. pp. 21–26.
8. Shinkin V. N. Mathematical model of technological parameters’ calculation of flanging press and the formation criterion of corrugation defect of steel sheet’s edge. CIS Iron and Steel Review. 2017. Vol. 13. pp. 44–47.
9. Shinkin V. N. Arithmetical method of calculation of power parameters of 2N-roller straightening machine under flattening of steel sheet. CIS Iron and Steel Review. 2017. Vol. 14. pp. 22–27.
10. Landau L. D., Livshits Е. М. Elasticity theory. Moscow: Nauka, 1987. 248 p.
11. Muser М. H. On the contact area of nominally flat Hertzian contacts. Tribology Letters. 2016. Vol. 64. No. 1. Article number 14.
12. Agarwal А., Gonzalez M. Contact radius and curvature corrections to the nonlocal contact formulation accounting for multi-particle interactions in elastic confi ned granular systems. International Journal of Engineering Science. 2018. Vol. 133. pp. 26–46.
13. Pavlinenko О. I., Vlasenko D. А., Levchenko E. P. Analytical methods of substantiation of the main parameters of the process of splitting steel shot by constrained impact. Collection of scientific works DonGTU. 2019. No. 15. pp. 106–112.
14. Ogorodnikov V. A., Borovkova E. Yu., Erunov S. V. Strength of some grades of steel and armco iron under shock compression and rarefaction at pressures of 2–200 GPa. Combustion, Explosion and Shock Waves. 2004. Vol. 40. No. 5. pp. 597–604.
15. Glushak B. L., Kuropatenko V. F., Novikov S. А. Study of the strength of materials under dynamic loads. Novosibirsk: Nauka, 1992. 295 p.
16. Shinkin V. N. Failure of large-diameter steel pipe with rolling scabs. Steel in Translation. 2017. Vol. 47. No. 6. pp. 363–368.
17. Shinkin V. N. Simplified calculation of the bending torques of steel sheet and the roller reaction in a straightening machine. Steel in Translation. 2017. Vol. 47. No. 10. pp. 639–644.
18. GOST 11964–81. Cast iron and steel shot for industrial use. General specifications. Introduced: 01.01.1983.
19. GOST 10708–82. Pendulum impactors. Specifications. Introduced: 01.07.1983.
20. Armin I. Approximation theory and algorithms for data analysis. Springer, 2018. 358 p.
21. Zhiltsov A. P., Kharitonenko A. A. Research of power and temperature loading conditions of pinion stand rolls sliding supports. Journal of Chemical Technology and Metallurgy. 2018. Vol. 53. No. 5. pp. 929–935.
22. Zhiltsov A. P., Kharlamov Y. A., Vishnevskiy D. A. Improving the reliability of metallurgical equipment parts via thermal spraying and ways to control coating properties. Journal of Chemical Technology and Metallurgy. 2020. Vol. 55. No. 1. pp. 140–147.

Language of full-text русский
Полный текст статьи Получить
Назад