Журналы →  Chernye Metally →  2022 →  №8 →  Назад

Steel production
Название Optimal ratio of hydrogen and carbon in steel, providing a minimum level of steel sorting at a metallurgical plant
DOI 10.17580/chm.2022.08.02
Автор S. V. Podkur, G. I. Kotelnikov, D. V. Karavaev, S. A. Botnikov
Информация об авторе

National University of Science and Technology “MISiS”, Moscow, Russia:

S. V. Podkur, Postgraduate Student, Dept. of Steel Metallurgy, New Production Technologies and Metal Protection
G. I. Kotelnikov, Cand. Eng., Associate Prof., Dept. of Steel Metallurgy, New Production Technologies and Metal Protection1, e-mail: gikotelnikov@yandex.ru
D. V. Karavaev, Postgraduate Student, Dept. of Steel Metallurgy, New Production Technologies and Metal Protection
S. A. Botnikov, Cand. Eng., Associate Prof., Dept. of Energy-Efficient and Resource-Saving Industrial Technologies

Реферат

The level of sorting of steel at a metallurgical enterprise depends significantly on the content of carbon and hydrogen in the steel. The task of the work was to determine the optimal ratios of the concentrations of these elements, providing a minimum level of sorting of continuously cast billets and sheets. The increase in carbon and hydrogen in the steel of the tundish prevents the formation of nonmetallic inclusions, reduces the oxidizing ability of H2O and reduces the sorting of steel by such defects as "captivity" and "bubble-swelling". It is shown that these defects are related to each other and are formed by the same chemical reactions of decomposition of water molecules by deoxidizing elements contained in the metal, such as Al, Si, Mn. In high-carbon steels, in order to reduce the number of "ultrasound defects", "network cracks" and breaks in the crust of a continuously cast billet, it is necessary to reduce the [H] content in the tundish metal. This is due to the fact that segregation processes develop during casting with the participation of dissolved carbon and hydrogen, followed by the release of H2 from sections of the steel supersaturated with hydrogen. It was found that in order to reduce the level of sorting at the enterprise and improve the quality of cast steel, it is necessary to ensure the optimal ratio of carbon and hydrogen in the metal at the tundish stage in accordance with the equation: [H, ppm] = -68.782 ∙ [% C] + 15.962. This equation is valid for low-alloy steels with a carbon content of 0.13 to 0.22%. For [C] < 0.13%, the recommended concentration of [H] is 7 ppm, and for [C] > 0.22%, the lowest possible hydrogen content in the steel should be.

Ключевые слова Carbon and hydrogen in steel, optimum, sorting of steel, "captivity", "bubbleswelling", "ultrasonic defects"
Библиографический список

1. Botnikov S. А. Development and implementation of an algorithm for adjusting the “clean steel” production technology based on a comprehensive consideration of increased requirements for the quality of steel products and shop productivity. Proceedings of the XVI International Congress of Steelworkers. Ekaterinburg, 2021. pp. 44–51.
2. Dub А. V., Barulenkova N. V., Morozova Т. V., Efimov S. V., Filatov V. N., Zinchenko S. D., Lamukhin А. М. Non-metallic inclusions in low-alloy pipe steel. Metallurg. 2005. No. 4. pp. 67–73.
3. Grigorovich К. V. et al. Formation of non-metallic inclusions in low-carbon steels deoxidized with aluminum. XX Mendeleev Congress on General and Applied Chemistry. Vol. 3: abstracts. Ekaterinburg: Uralskoe otdelenie Rossiyskoy akademii nauk, 2016. 67 p.
4. Dub А. V., Markov S. I., Morozova Т. V., Kharina I. L., Goshkadera S. V., Zinchenko S. D., Ordin V. G. Influence of non-metallic inclusions on the properties and corrosion resistance of low-alloy pipe steels. Problemy chernoy metallurgii i materialovedeniya. 2009. No. 4. pp. 36–42.
5. Kanbe Y., Karasev A., Todoroki H., Jönsson P. G. Analysis of Largest Sulfide Inclusions in Low Carbon Steel by Using Statistics of Extreme Values. Steel Research International. 2011. Vol. 82, Iss. 4. pp. 313–322.
6. Grigorovich К. V. Study of the structure and metallurgical quality of rail steels from various manufacturers. Metally. 2006. No. 5. pp. 1–16.
7. Grigorovich К. V., Shibaeva Т. V., Arsenkin А. М. Influence of pipe steel deoxidation technology on the composition and amount of non-metallic inclusions. Metally. 2011. No. 5. pp. 164–169.
8. Zaytsev А. I., Rodionova I. G., Semernin G. V. New types of unfavorable non-metallic inclusions based on MgO∙Al2O3 and metallurgical factors that determine their content in the metal. Metallurg. 2011. No. 2. pp. 50–55.
9. Alekseenko A. А., Ponomarenko D. А. Steel smelting with specified characteristics of nonmetallic inclusions. Elektrometallurgiya. 2009. No. 2. pp. 15–22.
10. Belyanchikov L. N., Borodin D. I., Valavin V. S. et al. Steel at the turn of the century. Edited by Karabasov Yu. S. Moscow: MISiS, 2001. 664 p.
11. Morozova Т. V. Influence of steel production technology on the homogeneity of the structure and metal contamination with non-metallic inclusions in order to improve the reliability of main pipelines: thesis of inauguration of Dissertation … of Candidate of Engineering Sciences, Moscow, SPA «TsNIITMASh». 2012. 23 p.
12. Kazakov А. А., Kovalev P. V., Ryaboshuk S. V. et al. Control of nonmetallic inclusions formation during converter steel production. Chernye Metally. 2014. No. 4. pp. 43–48.
13. Leytes А. V. Protection of steel in the continuous casting process. Moscow: Metallurgiya, 1984. 200 p.
14. Botnikov S. А. Influence of the chemical composition and refining technology of low-carbon and medium-carbon steel on the casting parameters of a sectional CCM. Thesis of inauguration of Dissertation … of Candidate of Engineering Sciences. Chelyabinsk, Yuzhno-Uralskiy gosudarstvenny universitet. 2009. 23 p.
15. Piskovets V. М. Improvement of the efficiency of dehydrogenation of structural steels using a contact hydrogen absorber: Thesis of inauguration of Dissertation … of Candidate of Engineering Sciences. Moscow, Moskovskiy vecherniy metallurgicheskiy institut. 1995. 26 p.
16. Chernenko V. Т., Sidorenko О. G., Fedorova I. P., Mironov V. А., Demchenko Е. М. Hydrogen embrittlement of high-strength low-carbon silicon-manganese reinforcing steel. Termist. Available at: https://termist.com/bibliot/period/stal/1988/06_085.htm (accessed: 20.09.2020).
17. Kasatkin G. N. Hydrogen in structural steels. Moscow: Intermet Inzhiniring, 2003. 336 p.
18. Bragana S. R., Hohemberger J. M., Vicenzi J., Marques C. M., Basegio T., Lima A. N. C., Bergmann C. P. Hydrogen Potential Sources in Refractory Materials during Steel Casting. Steel Research International. 2016. Vol. 77, Iss. 6. pp. 400–403.
19. EUR 26397 – Hydrogen assessment in steel products and semi-products. European Commission. Research Fund for Coal and Steel. Luxembourg: Publications Office of the European Union, 2014. 134 p.
20. Fruehan R. J., Misra S. Hydrogen and Nitrogen Control in Ladle and Casting Operations. American Iron and Steel Institute. 2005. 62 p.
21. Morozov А. N., Strekalovskiy М. М., Chernov G. I., Katselson Ya. Е. Ladle furnace degassing of steel. Moscow: Metallurgiya, 1975. 288 p.
22. Nikolaev А. О. Improvement of the technology for production of pipe steel with a low hydrogen content in oxygen-converter shops. Thesis of inauguration of Dissertation … of Candidate of Engineering Sciences. Magnitogorsk, 2015. 23 p.
23. Yavoyskiy V. I., Luzgin V. P., Kolpakov S. V. et al. On the effect of hydrogen on the occurrence of network cracks in slabs cast on a CCM. Stal. 1975. No. 3. pp. 220–223.
24. Melnichenko А. S. Statistical analysis in metallurgy and materials science: textbook. Moscow: Izdatelskiy Dom MISiS, 2009. 268 p.
25. Smirnov А. N., Pilyushenko V. L., Minaev А. А. et al. Continuous casting processes: monograph. Donetsk: DonNTU, 2002. 536 p.
26. Tait W. S. Controlling Corrosion of Chemical Progressing Equipment: in Handbook of Environmental Degradation of Materials (Thrid Edition). 2018. pp. 583–600.
27. Heidersbach R. Metallurgy and Corrosion Control in Oil and Gas Production, 2ed. NY: John Wiley & Sons, Inc., 2018. 354 p.
28. Papavinasam S. Pitting corrosion: in Trends in Oil and Gas Corrosion Research and Technologies. Series in Energy. Cambridge: Woodhead Publish., 2017. pp. 663–688.
29. Loder D., Michellic S. K., Maehofer A., Bernhard Ch. On the capability of nonmetallic inclusions to act as nuclei for acicular ferrite in different steel grades. Metallurgical and Materials Transactions B. 2017. Vol. 8. pp. 3534–3543.
30. Lou H.-N., Wang C., Wang B.-X., Wang Z.-D., Misra R. D. K. Evolution of Inclusions and Associated Microstructure in Ti-Mg Oxide Metallurgy Steel. ISIJ International. 2019. Vol. 59. pp. 312–318.
31. Silva A. C. The effects of non-metallic inclusions on properties relevant to the performance of steel in structural and mechanical applications. Journal of Materials Research and Technology. 2019. Vol. 8. pp. 2408–2422.
32. Zhang T., Li Y., Lu C., Jiang M. Transient Behavior and Thermodynamics of Inclusions in Al-Ti-Deoxidized and Ca-Treated Steel. Metallurgical and Materials Transactions B. 2018. Vol. 49, Iss. 6. pp. 3534–3543.
33. Kuklev А. V., Leytes А. V. The practice of continuous casting steel. Moscow: Metallurgizdat, 2011. 432 p.
34. Podkur S. V., Kotelnikov G. I., Semin А. Е., Ryabtsev А. D., Garchenko А. А. The influence of the mass content of oxygen in the air on the technical and economic indicators of 08Kh18N10T steel smelting. Tyazheloe mashinostroenie. 2021. No. 9. pp. 22–29.
35. Podkur S. V., Kotelnikov G. I., Botnikov S. А., Somov S. А. Approach to steelmaking planning taking into account weather factors. Tyazheloe mashinostroenie. 2022. No. 1–2. pp. 29–35.
36. Podkur S. V., Kotelnikov G. I., Pavlov А. V., Movenko D. А. Yield of good steel at metallurgical plants of the world depending on coarse precipitations. Chernye Metally. 2021. No. 3. pp. 66–73.
37. Shtremel M. A. Alloy strength. Part II. Deformation: textbook for universities. Moscow: MISiS, 1997. 527 p.
38. Engel L., Klingele H. Rasterelektronenmikroskopische Untersuchungen von Metallschaeden: Handbuch. Translated from Germany. Moscow: Metallurgiya, 1986. 232 p.

Language of full-text русский
Полный текст статьи Получить
Назад