Журналы →  Chernye Metally →  2023 →  №7 →  Назад

Mechanical Engineering Technologies
Название Features of the distribution of magnetic induction during magnetic-abrasive processing of synchronizers made of structural alloy steel
DOI 10.17580/chm.2023.07.10
Автор V. V. Maksarov, D. A. Klochkov
Информация об авторе

Empress Catherine II St. Petersburg Mining University, St. Petersburg, Russia:

V. V. Maksarov, Dr. Eng., Prof., Dean of the Faculty of Mechanical Engineering, e-mail: maks78.54@mail.ru
D. A. Klochkov, Postgraduate Student, Dept. of Mechanical Engineering, e-mail: dimaklochkov@bk.ru

Реферат

In this article, the features of magnetic abrasive finishing of contacting conical surfaces are considered. The main problems arising in the processing of critical operational surfaces of a conical geometric shape are described. The main task is to ensure the quality of the contacting conical surfaces of the ring and the synchronizer cone. As a solution to the problem, the application of the method of magnetic abrasive finishing is proposed. The main parameters of magnetic abrasive finishing and their influence on the effectiveness of the method are described. A method of magnetic abrasive finishing of conical and cylindrical surfaces is proposed, which is based on step-by-step processing taking into account the combination of various working movements. The simulation of the distribution of magnetic induction in the working gap during the processing of the conical surfaces of the ring and cone is carried out. Graphs of the distribution of magnetic induction along the treated surfaces are obtained. The results of the conducted studies allow us to evaluate the distribution of magnetic induction during the processing of conical surfaces in order to further consider the influence of the distribution of magnetic induction on the quality of the processed conical surfaces of mating products.

Ключевые слова Magnetic abrasive finishing, conical surfaces, processing of steel products, surface treatment of mating products, working gap, surface roughness, magnetic induction
Библиографический список

1. Yamnikov A. S., Safarova L. L. Regularities of changing the dimensions of the main bore of the cylinder of TMZ-450D diesel engine during the technological process. Journal of Mining Institute. 2021. Vol. 248. pp. 319–326. DOI: 10.31897/PMI.2021.2.16
2. Khafizova O. F., Fairushin A. M., Karetnikov D. V. Technology options for improvement mechanical properties of welded joints made of steel 09G2S. Journal of Mining Institute. 2014. Vol. 209. pp. 104–108.
3. Litvinenko V. S., Bowbrick I., Naumov I. A., Zaitseva Z. Global guidelines and requirements for professional competencies of natural resource extraction engineers: Implications for ESG principles and sustainable development goals. Journal of Cleaner Production. 2022. Vol. 338. 130530. DOI: 10.1016/j.jclepro.2022.130530
4. Goldobina L. A., Orlov P. S. Analysis of the corrosion destruction causes in underground pipelines and new solutions for increasing corrosion steel’s resistance. Journal of Mining Institute. 2016. Vol. 219. pp. 459–464. DOI: 10.18454/pmi.2016.3.459.
5. Milyuts V. G., Tsukanov V. V., Pryakhin E. I., Nikitina L. B. Development of manufacturing technology for high-strength hull steel reducing production cycle and providing high-quality sheets. Journal of Mining Institute. 2019. Vol. 239. pp. 536–543. DOI: 10.31897/pmi.2019.5.536
6. Volkova E. I., Sheler P. R. New foundry technologies: casting close to final dimensions. Zapiski Gornogo instituta. 2005. No. 165. pp. 46–48.
7. Sanin S. N., Pelipenko N. A. Innovative technology of large-size products manufacture. Journal of Mining Institute. 2018. Vol. 230. pp. 185–189. DOI: 10.25515/pmi.2018.2.185
8. Bolobov V. I., Bochkov V. S. On capabilities of thermomechanical treatment in increasing durability of short service life elements of mining аnd processing equipment. Journal of Mining Institute. 2016. Vol. 221. pp. 688–691. DOI: 10.18454/pmi.2016.5.688
9. Vasilyev A. S., Goncharov A. A. Special strategy of treatment of difficulty-profile conical screw surfaces of single-screw compressors working bodies. Journal of Mining Institute. 2019. Vol. 235. pp. 60–64.
10. Admakin M. A., Khalimonenko A. D., Zakharova V. P., Nguyen Van Dao. Machinability of lowmagnetic high-manganese steels. Chernye Metally. 2023. No. 2. pp. 82–87.
11. Shchipachev A. M., Gorbachev S. V. Influence of post-welding processing on continuous corrosion rate and microstructure of welded joints of steel 20 and 30KHGSA. Journal of Mining Institute. 2018. Vol. 231. pp. 307–311. DOI: 10.25515/pmi.2018.3.307
12. Khalimonenko A. D., Timofeev D. Y., Nacharova M. A. Preliminary local thermal impact as a surface quality assurance factor. Materials Science Forum. 2021. Vol. 1031. pp. 125–131. DOI: 10.4028/www.scientific.net/MSF.1031.125
13. Jain V., Kumar P., Behera P., Jayswal S. Effect of working gap and circumferential speed on the performance of magnetic abrasive finishing process. Wear. 2001. Vol. 250. Iss. 1–12. pp. 384–390. DOI: 10.1016/S0043-1648(01)00642-1
14. Panteleenko F. I., Maksarov V. V., Petrishin G. V., Maksimov D. D. Fast magnetic abrasive finishing with diffusionally alloyed powder. Russian Engineering Research. 2023. Vol. 43. No. 4. pp. 470–473. DOI: 10.3103/S1068798X23050179
15. Singh P., Singh L., Singh S. Preparation, microstructure evaluation and performance analysis of diamond-iron bonded magnetic abrasive powder. Powder Metallurgy Progress. 2020. Vol. 19, Iss. 2. pp. 82–89. DOI: 10.1515/pmp-2019-0008
16. Maksarov V. V., Popov M. A., Zakharova V. P. Influence of magnetic-abrasive machining parameters on ceramic cutting tools for technological quality assurance of precision products from cold-resistant steels. Chernye Metally. 2023. No. 1. pp. 67–73.
17. Kumar V., Sharma R., Dhakar K., Singla Y. K., Verma K. Experimental evaluation of magnetic abrasive finishing process with diamond abrasive. International Journal of Materials and Product Technology. 2019. Vol. 58, Iss. 1. pp. 55–70. DOI: 10.1504/IJMPT.2019.096928
18. Kumar M., Kumar V., Kumar A., Yadav H. N. S., Das M. CFD analysis of MR fluid applied for finishing of gear in MRAFF process. Materials Today: Proceedings. 2021. Vol. 45. pp. 4677–4683. DOI: 10.1016/j.matpr.2021.01.116
19. Nguyen Duy Trinh, Nguyen Nhat Tan, Nguyen Minh Quang, Pham Thi Thieu Thoa, Le Anh Duc. Application of magnetic liquid slurries and fuzzy grey analysis in polishing nickel-phosphorus coated SKD11 steel. Particulate Science and Technology. 2022. Vol. 40, Iss. 4. pp. 401–414. DOI: 10.1080/02726351.2021.1948471
20. Nahy Ali, Kadhum Ali. Optimizing the micro-hardness of a surface by magnetic abrasive finishing. IOP Conference Series: Materials Science and Engineering. 2020. Vol. 870. 012018. DOI: 10.1088/1757-899X/870/1/012018
21. Dhirendra K. Singh, Jain V. K., Raghuram V. On the performance analysis of flexible magnetic abrasive brush. Machining Science and Technology. 2005. Vol. 9, Iss. 4. pp. 601–619. DOI: 10.1080/10910340500398217
22. Cui T., Zhang G., Cui Y., Jiang L. et al. Effect of atomizing rapid solidification spherical abrasive finishing on the surface quality of copper-nickel alloy. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. 2021. Vol. 235, Iss. 12. pp. 2004–2014. DOI: 10.1177/09544054211007993
23. Heng L., Kim J. S., Tu J.-F., Mun S. D. Fabrication of precision meso-scale diameter ZrO2 ceramic bars using new magnetic pole designs in ultra-precision magnetic abrasive finishing. Ceramics International. 2020. Vol. 46, Iss. 11. pp. 17335–17346. DOI: 10.1016/j.ceramint.2020.04.022
24. Kumari C., Chak S. K., Vani V. V. Experimental investigations and optimization of machining parameters for Magneto-rheological Abrasive Honing process. Materials and Manufacturing Processes. 2020. Vol. 35, Iss. 14. pp. 1622–1630. DOI: 10.1080/10426914.2020.1779938
25. Nagdeve L., Dhakar K., Kumar H. Development of novel finishing tool into Magnetic Abrasive Finishing process of Aluminum 6061. Materials and Manufacturing Processes. 2020. Vol. 35, Iss. 10. pp. 1129–1134. DOI: 10.1080/10426914.2020.1767295
26. Natsume M., Shinmura T. Study of magnetic abrasive machining by use of work vibration system (characteristics of plane finishing and application to the inside finishing of groove). Transactions of the Japan Society of Mechanical Engineers, Part C. 1998. Vol. 64, Iss. 627. pp. 4447–4452. DOI: 10.1299/kikaic.64.4447
27. Anjaneyulu K., Venkatesh G. Surface texture improvement of magnetic and non magnetic materials using magnetic abrasive finishing process. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science. 2021. Vol. 235, Iss. 19. pp. 4084–4096. DOI: 10.1177/0954406220970590
28. Zhu P., Zhang G., Du J., Jiang L. et al. Removal mechanism of magnetic abrasive finishing on aluminum and magnesium alloys. The International Journal of Advanced Manufacturing Technology. 2021. Vol. 114, Iss. 5–6. pp. 1717–1729. DOI: 10.1007/s00170-021-06952-4
29. Cheng K.-Ch., Chen K.-Yu, Tsui H.-P., Wang A-Ch. Characteristics of the polishing effects for the stainless tubes in magnetic finishing with gel abrasive. Processes. 2021. Vol. 9, Iss. 9. 1561. DOI: 10.3390/pr9091561
30. Nam S. S., Kim J. S., Mun S. D. Magnetic abrasive finishing of beta-titanium wire using multiple transfer movement method. Applied Sciences. 2020. Vol. 10, Iss. 19. 6729. DOI: 10.3390/app10196729
31. Kuskov V. B., Ivanov V. V., Yushina T. I. Increasing the recovery ratio of iron ores in the course of preparation and processing. CIS Iron and Steel Review. 2021. Vol. 21. pp. 4–8.
32. Zhang Wei. An analysis of the formation mechanisms of abrasive particles and their effects on cutting efficiency. Fluid Dynamics and Materials Processing. 2021. Vol. 18, Iss. 4. pp. 1153–1167. DOI: 10.32604/fdmp.2022.019719
33. Kumari C., Chak S. K. Experimental studies on material removal behavior in MRAH based finishing technique. Materials and Manufacturing Processes. 2021. Vol. 36, Iss. 8. pp. 916–925. DOI: 10.1080/10426914.2021.1885699
34. Xing Baijun, Zou Yanhua, Tojo Masahisa. Study on magnetic abrasive finishing combined with electrolytic process–precision surface finishing for SUS 304 stainless steel using pulse voltage. Journal of Manufacturing and Materials Processing. 2022. Vol. 6, Iss. 1. 14. DOI: 10.3390/jmmp6010014
35. Chawla Gagandeep, Kumar Vinod, Sharma Rishi. Neural simulation of surface generated during magnetic abrasive flow machining of hybrid Al/SiC/B4C-MMCs. Journal of Bio- and Tribo-Corrosion. 2021. Vol. 7. 153. DOI: 10.1007/s40735-021-00587-4

Language of full-text русский
Полный текст статьи Получить
Назад