Журналы →  Chernye Metally →  2026 →  №3 →  Назад

Rolling and other Metal Forming Processes
Название Wear resistance improvement of Kh12F1steel die tooling
DOI 10.17580/chm.2026.03.09
Автор G. F. Mukhametzyanova, V. I. Astashchenko, I. R. Mukhametzyanov, D. T. Safarov
Информация об авторе

Kazan (Volga Region) Federal University, Naberezhnye Chelny Institute (branch), Naberezhnye Chelny, Russia

G. F. Mukhametzyanova, Cand. Eng., Associate Prof., Dept. of Materials, Technologies, and Quality, e-mail: gulnara-ineka@mail.ru
V. I. Astashchenko, Dr. Eng., Prof., Dept. of Materials, Technologies, and Quality, e-mail: astvi-52@mail.ru
I. R. Mukhametzyanov, Cand. Eng., Senior Lecturer, Dept. of Information Systems, e-mail: ilnarr116m@yandex.ru
D. T. Safarov, Cand. Eng., Associate Prof., Dept. of Digital Mechanical Engineering Production Technologies, e-mail: safarov-dt@mail.ru

Реферат

Various grades of steel are considered according to wear resistance depending on their hardness. The prospects of using Kh12F1 steel for the manufacture of cold forming die tool is shown (cutting and dinking dies, punches). The causes for the low durability of die tool made of Kh12F1 steel are established. The low wear resistance of tool made of Kh12F1 steel is due to low hardness (less than 56 HRC). This is explained by the presence of a decarburized layer on the tool surface with a depth of 0.65 to 0.80 mm after heat treatment and the complete or partial absence of a boronized case on the working surface of the tool, and as a result, the low steel hardness of the the studied tool (less than 40 HRC). It is shown that one of the main criteria for the performance of die tool is its hardness. It has been established that in order to increase the wear resistance of die tool, it is necessary to ensure the use of tools with a hardness of 60 HRC and higher. Based on the results of the research, the optimal heating temperature for Kh12F1 steel hardening was determined to be 1050 °C, followed by tempering at a temperature of 150-180 °C to relieve stress. To eliminate the influence of the decarburized layer on the working surface of the tool, it is proposed to eliminate it by creating the necessary allowance for grinding after heat treatment. To eliminate the impact of the decarburized layer on the working surface of the tool, it is proposed to eliminate it by creating the necessary allowance for grinding after heat treatment. For additional increase wear resistance, nitriding of tool to a depth of 0.15 - 0.25 mm to obtain a surface hardness of ≥ 1100 HV. In case of obtaining the tool hardness after heat treatment is below 57 HRC, nitriding must be a mandatory operation.

Ключевые слова Die tooling, punch, steel, hardness, wear resistance, hardenability, decarburized layer, nitriding
Библиографический список

1. Baranchikov V. I., Tarapanov A. S., Kharlamov G. A. Materials processing in mechanical engineering: Handbook. Moscow : Mashinostroenie, 2002. 246 p.
2. Stepanov, V. E., Mozgovoy N. I. Technological improvement of the production of rod stamping tools for agricultural machinery. Agrotekhnika i energoobespechenie. 2021. No. 2 (31). pp. 26–31.
3. Novokshchenov S. L., Kuts V. V., Smolentsev E. V. The current state of development of technological processes and equipment for forging and stamping production. Vestnik Voronezhskogo gosudarstvennogo tekhnicheskogo universiteta. 2025. Vol. 21, No. 1. pp. 134–147.
4. Drozdov I. A., Lyachenkov N. V., Uvarov V. V. Stamp steels. Textbook. Ministry of Education of the Russian Federation, Samara State Aerospace University named after S. P. Korolev. Samara: SSAU, 2001. 134 p.
5. Petrov A. N., Petrov P. A., Petrov M. A. Stamps, wear and lubricants: textbook. Moscow : Moskovsky Politekh, 2017. 123 p.
6. Geller Yu. A. Tool steels. Moscow : Metallurgiya, 1975. 258 p.
7. Artinger I. Tool steels and heat treatment thereof: handbook. Translated from Hungarian. Edited by L. S. Kremnev, Doctor of Engineering Sciences. Moscow : Metallurgiya, 1982. 326 p.
8. Poznyak L. A. Tool steels: reference book. Moscow : Metallurgiya, 1977. 524 p.
9. Tylkin M. A. Handbook of the repair service heat treatment operator. Moscow : Metallurgiya, 1981. 648 p.
10. Meskin V. S. Fundamentals of steel alloying. 2nd edition, revised and enlarged. Moscow : Metallurgiya, 1964. 684 p.
11. Okolovich G. A. Die steels for cold deformation of metals: Heat treatment and durability of die steels. Barnaul: Izdatelstvo AltGTU, 2010. 202 p.
12. Topolyansky P. A., Topolyansky A. P., Ermakov S. A., Sosnin N. A. Improvement of tool life for cold die forging. Kuznechno-shtampovochnoe proizvodstvo. Obrabotka materialov davleniem. 2014. No. 3. pp. 22–32.
13. Gadalov V. N., Emelianov S. G., Romanenko D. N., Rozina T. N. Wear and improvement of durability of dies. New solutions in the field of strengthening technologies. Vol. 1. Kursk : Universitetskaya kniga, 2016. pp. 46–48.
14. GOST 5950-2000. Tool alloy steel rods, strips and coils. General specifications. Introduced: 01.01.2002.
15. ENISO 4957: 2000. Alloy cold–work tool steel. Introduced: 01.12.2000.
16. Marušić V., Milinović A., Opačak I., Putnik I. Research into possibilities of reducing the X155CrVMo12-1 tool steel fragility. Metalurgija. 2018. Vol. 57. Iss. 4. pp. 330–332.
17. Ernst I. C., Duh D. Properties of cold-work tool steel X155CrVMo12-1 produced via spray forming and conventional ingot casting. Journal of Materials Science. 2004. Vol. 39. pp. 6835–6838. DOI: 10.1023/B: JMSC.0000045614.59164.26
18. Ivanov K. M., Agoshkov O. G., Usmanov D. V., Ivanov V. N. Research and improvement of durability of dies for cold stamping. Nauchno-tekhnicheskie vedomosti Sankt-Peterburgskogo gosudarstvennogo politekhnicheskogo universiteta. 2007. No. 3 (51). pp. 88–92.
19. Kostin N. A., Trusova E. V., Kolmykov V. I., Kostin N. N. Surfacing of stamping tools with subsequent nitrocarburizing for their effective restoration. Chernye Metally. 2022. No. 2. pp. 56–61.
20. Mukhametzyanov I. R., Mukhametzyanov G. F., Astaschenko V. I., Mukhametzyanova G. F. Development of technology for restoring the working engraving of a stamping tool. Vestnik Yugorskogo gosudarstvennogo universiteta. 2023. No. 3. pp. 166–172.
21. Zheng Q., Mei Sh., Zhi X., Guryev A. M., Fan Y., Lygdenov B. D., Guryev M. A. Investigation of the influence of boriding with rare earth elements on the properties of H13 die steel. Basic Problems of Material Science (BPMS). Vol. 3 (19). pp. 384–393. DOI: 10.25712/ASTU.1811-1416.2022.03.011
22. Mukhametzyanova G. F., Kolesnikov M. S., Astashchenko V. I., Mukhametzyanov I. R. Development of cast dispersion-hardening ferrite-carbide steel. IOP Conference Series: Materials Science and Engineering. 2020. Vol. 915 (1). 012041. DOI: 10.1088/1757-899X/915/1/012041
23. Minkov K. A., Minkov A. N., Khlybov A. A. Selection of temperature-time heating conditions for the implementation of a combined process of boriding and bulk hardening of 5KhNM steel large-sized dies. Izvestiya vuzov. Chernaya metallurgiya. 2019. Vol. 62, No. 9. pp. 681–685.
24. GOST 54153–2010. Steel. Method of atomic emission spectral analysis. Introduced: 01.01.2012.
25. GOST 12344–2003. Alloyed and high-alloyed steels. Methods for determination of carbon. Introduced: 01.09.2004.
26. GOST 12345–2001. Alloy and high-alloy steels. Methods of sulphur determination. Introduced: 01.03.2002.

Language of full-text русский
Полный текст статьи Получить
Назад