PROCESSING AND COMPLEX USAGE OF APATITE-NEPHELINE ORES |
ArticleName |
Efficiency of dressing and acid treatment of oversize apatite concentrate
produced by Apatit JSC |
ArticleAuthor |
Levin B. V., Kalugin A. I. |
ArticleAuthorData |
Author 1: Name & Surname: Levin B. V. Company: Research Institute for Fertilizers and Insectofungicides (NIUIF) (Moscow, Russia) Work Position: General Director Scientific Degree: Candidate of Engineering Sciences Contacts: e-mail: info@niuif.ru
Author 2: Name & Surname: Kalugin A. I. Company: Apatit JSC (Kirovsk, Russia) Work Position: Technical Director—Chief Engineer Scientific Degree: Candidate of Engineering Sciences
|
Abstract |
Apatit JSC, the world’s largest producer of apatite concentrate, develops the Khibiny apatite-nepheline ore deposits. The company produces one of the world’s best phosphate fertilizer represented by the apatite concentrate with Р2O5 content over 39% and the least content of toxic elements as compared with the other known phosphate concentrates. The characteristics of the marketable apatite concentrates, i.e. Р2О5 content and grain-size composition, are mainly conditioned by: - Material composition, texture and structure of ore, including the size of shots of minerals, first of all, apatite shots; - Engineering capabilities of processing equipment, mainly, flotation machines; - Consumer requirements concerned with technology of processing. The methods of processing of apatite concentrate have evolved. Earlier, apatite concentrates were used to produce superphosphate, which required a fine disperse feedstock, whereas recently the concentrates are mainly processed to obtain wet-process phosphoric acid and compound fertilizers. Grain-size composition of feedstock is the determinant of the apatite concentrate treatment process conditions. The article reports the results of commercial tests of the oversize apatite concentrate treatment by sulfuric and nitric acids. It is emphasized that the equipment currently in use for production of wet-process phosphoric acid and compound fertilizers is totally suitable for the oversize apatite concentrate processing. |
keywords |
Apatite-nepheline ore, apatite concentrate, concentrate size, chemical processing, mineral fertilizers, wet-process phosphoric acid |
References |
1. Obogashchenie apatit-nefelinovykh rud Khibinskogo massiva (Concentration of apatite-nepheline ores of Khibiny massif). Under the editorship of G. A. Golovanov. Murmansk : Murmansk book publishing house, 1967. 2. Chernenko Yu. D., Angelov A. I., Levin B. V. Napravleniya optimizatsii kachestva Kolskogo apatitovogo kontsentrata (Ways of optimization of Kola apatite concentrate quality). Khimicheskaya promyshlennost = Chemical industry. 1999. No. 11. pp. 56–60. 3. Low-grade rock and mining waste. Phosphorus & Potassium. 1990. No. 169. pp. 28–36. 4. Phosphoric acid plant revamps. Phosphorus & Potassium. 1990. No. 170. pp. 28–32. 5. Kurteva O. I., Klassen P. V., Talmud M. M. et al. Issledovaniya v oblasti optimizatsii toniny pomola apatitovogo kontsentrata, ispolzuemogo v proizvodstve ekstraktsionnoy fosfornoy kisloty (Researches in the area of optimization of fineness of milling of apatite concentrate, used in production of wet-process phosphoric acid). Trudy Nauchno-issledovatelskogo instituta po udobreniyam i insektofungitsidam = Proceedings of Research Institute for Mineral Fertilizers. 1991. Iss. 260. pp. 41–47. 6. Grinevich A. V., Lesovoy A. V., Katunina A. B., Kochetkova V. V. O kinetike razlozheniya khibinskogo apatitovogo kontsentrata v usloviyakh digidratnogo protsessa proizvodstva ekstraktsionnoy fosfornoy kisloty (About kinetics of decomposition of Khibiny apatite concentrate in conditions of dehydrate process of wet-process phosphoric acid manufacturing). Trudy Nauchno-issledovatelskogo instituta po udobreniyam i insektofungitsidam = Proceedings of Research Institute for Mineral Fertilizers. 1991. Iss. 260. pp. 48–64. 7. Grinevich A. V., Klassen P. V., Katunina A. B. et al. Rezultaty razrabotki tekhnologii ekstraktsionnoy fosfornoy kisloty iz khibinskogo apatitovogo kontsentrata zagrublennogo pomola (Results of development of wet-process phosphoric acid technology from coarse grinding Khibiny apatite concentrate). Trudy Nauchno-issledovatelskogo instituta po udobreniyam i insektofungitsidam = Proceedings of Research Institute for Mineral Fertilizers. 1991. Iss. 260. pp. 65–86. 8. Grinevich A. V., Kochetkova V. V., Katunina A. B. et al. Obrazovanie sulfatnykh plenok na poverkhnosti zerna i ikh struktura pri poluchenii ekstraktsionnoy fosfornoy kisloty digidratnym metodom (Formation of sulfate films on grain surface and their structure in the time of obtaining of extraction phosphorous acid by dehydrate method). Zhurnal prikladnoy khimii = Russian Journal of Applied Chemistry. 1980. No. 3. pp. 616–617. 9. Grinevich A. V. Zakonomernosti khimicheskogo rastvoreniya khibinskogo apatitovogo kontsentrata primenitelno k proizvodstvu ekstraktsionnoy fosfornoy kisloty (Regularities of chemical dissolution of Khibiny apatite concentareate, applied to production of wet-process phosphoric acid). Trudy Nauchno-issledovatelskogo instituta po udobreniyam i insektofungitsidam = Proceedings of Research Institute for Mineral Fertilizers. 2009. pp. 216–250. 10. Grinevich A. V. et al. Opyt rekonstruktsii polugidratnykh sistem ekstraktsionnoy fosfornoy kisloty na Otkrytom Aktsionernom Obshchestve “Ammofos” i vnedrenie polugidratnogo protsessa na Obshchestve s Ogranichennoy Otvetstvennostyu “Balakovskie mineralnye udobreniya” (Experience of reconstruction of semi-hydrate systems of wet-process phosphoric acid at JSC «Ammofos» and introduction of semi-hydrate process at LLC «Balakovo Mineral Ferlitizers»). Trudy Nauchno-issledovatelskogo instituta po udobreniyam i insektofungitsidam = Proceedings of Research Institute for Mineral Fertilizers. 2009. pp. 250–263. 11. Patwa M. R., Shamsi M. I. Technology upgradation by breakthrough innovations GNFC experience with Nitrophosphate Odda Process. IFA Technical Conference. 1998. pp. 71–76. |
Full content |
Efficiency of dressing and acid treatment of oversize apatite concentrate
produced by Apatit JSC |