ArticleName |
Choice of the technical procedures of the ladle furnace operation using generalized evaluations of quality and process expenditures |
ArticleAuthorData |
Magnitogorsk State Technical University (Magnitogorsk, Russia):
Ryabchikov M. Yu., Cand. Eng., Ass. Prof. Parsunkin B. N., Dr. Eng., Prof. Ryabchikova E. S., Post-graduate., Senior Lecturer E-mail (common): mr_mgn@mail.ru, mika.elena@mail.ru |
Abstract |
The use of generalized evaluation of costs and engineering metallurgical process quality for selection of rational control mode for a ladle furnace unit, taking into account the production quality and acceptability of equipment operating procedure, is suggested in the paper. An assumption is accepted that a large-scale plant technologist is interested in acquiring quality products in the process of non-emergency equipment operation with no traceable, controllable over-expenditure of resources. On this assumption it is advisable to use generalized cost evaluations determined on the basis of current expenditure-planning standards ratio for the process optimization. The calculated relation between generalized process quality and cost evaluations of different process durations are used in the training simulation for metallurgical personnel and in management guidelines for changing general operation duration of steel processing. It is shown that integration of generalized evaluations of quality and expenditures in the process of education of technical personnel at metallurgical works is the special feature of the developed software. It should be mentioned that the best education results can be achieved in the case of joint usage of generalized evaluations and the system of information support of process simulation, paying attention to causes and sequences of arisen tendencies. |
References |
1. Nachleger S., Dimitrov S., Shtol K. Optimizatsiya raboty elektrodugovykh pechey (Optimization of electric-arc furnaces’ operation) Chernye Metally = Ferrous metals. 2009. No. 10. pp. 37–43. 2. Pichkalev A. V. Obobshchennaya funktsiya zhelatelnosti Kharringtona dlya sravnitelnogo analiza tekhnicheskikh sredstv (Harrington aggregate desirability function for comparative analysis of technical means). Issledovaniya naukograda = Research of scientific city. 2012. No. 1. pp. 25–28. 3. Ryabchikova E. S., Ryabchikov M. Yu. Matematicheskoe obespechenie modeli protsessov teploobmena agregata pech-kovsh (Mathematical provision of model of heat-exchange processes of stove-busket aggregate). Teoriya i tekhnologiya metallurgicheskogo proizvodstva = Theory and technology of metallurgical products. 2013. No. 1. pp. 29–31. 4. Ryabchikova E. S., Ryabchikov M. Yu., Parsunkin B. N. Matematicheskoe obespechenie imitatsionnoy modeli protsessa upravleniya tekhnologicheskim rezhimom agregata pech–kovsh (Mathematical provision of simulation model of process of control of processing method of stove-busket aggregate). Avtomatizirovannye tekhnologii i proizvodstva = Automated technologies and productions. 2013. No. 5. pp. 54–66. 5. Erofeev M. M., Agapitov E. B. Matematicheskoe modelirovanie nestatsionarnogo peremeshivaniya stali v agregate kovsh–pech (Mathematical modeling of non-stationary mixing of steel in stovebusket aggregate). Elektrometallurgiya = Electrical Metallurgy. 2008. No. 8. pp. 32–36. 6. Dyudkin D. A., Bat S. Yu., Grinberg S. E., Marintsev S. N. Proizvodstvo stali na agregate kovsh–pech (Production of steel on stove-busket aggregate). Under the editorship of D. A. Dyudkin. Donetsk : LLC «Yugo-Vostok», 2003. 300 p. 7. Pashchenko A. V., Goryainova T. V., Akulov V. V. Otrabotka tekhnologii obrabotki nizkokremnistykh marok stali kaltsiysoderzhashchey provolokoy s uchetom uluchsheniya tekhnologicheskikh parametrov razlivki stali na mashine nepreryvnogo litya zagotovok na Otkrytom Aktsionernom Obshchestve «Alchevskiy Metallurgicheskiy Kombinat» (Working out of technology of processing of low-silicon grades of steel by calcium-containing wire taking into account improvement of technological parameters of steel casting at continuous casting machine at JSC «Alchevsk metallurgical combine»). Available at: http://uas.su/conferences/2010/50let/14/00014.php. 8. Romashkin A. N. Vliyanie nemetallicheskikh vklyucheniy na svoystva stali (Influence of non-metallic contaminants on steel properties). Available at: http://steelcast.ru/nonmetallic_inclusions 9. Agregat «kovsh-pech» vmestimostyu 330 ton. Opisanie protsessa : tekhnicheskaya dokumentatsiya (Stove-busket aggregate with capacity of 330 t. Description of process : technical documents). Lipetsk : Novolipetsk steel, 2007. 81 p. (in Russian). 10. Safonov V. M., Smirnov A. N. Osobennosti nagreva stali v dugovoy staleplavilnoy pechi i agregate kovsh-pech (Peculiarities of steel reheat in electric arc furnace and stove-busket aggregate). Stal = Steel in Translation. 2008. No. 6. pp. 37–40. 11. Ryabchikov M. Yu., Ishmetev E. N., Andreev S. M., Parsunkin B. N., Salikhov Z. G., Usachev M. V. Optimizatsiya energeticheskogo rezhima raboty elektrodugovoy pechi (Optimization of energetic mode of operation of electric-arc furnace). Izvestiya vuzov. Chernaya metallurgiya = Proceedings of universities. Ferrous metallurgy. 2007. No. 5. pp. 23–27. 12. Ryabchikova E. S., Ryabchikov M. Yu., Parsunkin B. N. Primenenie prognoznoy modeli dlya optimizatsii upravleniya energeticheskim rezhimom dugovoy staleplavilnoy pechi ( Application of forecast model for optimization of control of energetic mode of electric arc furnace). Avtomatizirovannye tekhnologii i proizvodstva = Automated technologies and productions. 2012. No. 4. pp. 179–189. |