Journals →  Gornyi Zhurnal →  2019 →  #2 →  Back

PROCESSING AND COMPLEX USAGE OF MINERAL RAW MATERIALS
ArticleName Advantages of applying flotation classification in closed grinding circuit
DOI 10.17580/gzh.2019.02.10
ArticleAuthor Valieva O. S., Intogarova T. I., Bekchurina E. A., Morozov Yu. P.
ArticleAuthorData

Mirny Polytechnic Institute (Branch), Ammosov North-Eastern Federal University, Mirny, Russia:

O. S. Valieva, Senior Lecturer, olga.valieva.80@mail.ru
T. I. Intogarova, Senior Lecturer

 

Ural State Mining University, Yekaterinburg, Russia:
E. A. Bekchurina, Associate Professor, Candidate of Engineering Sciences
Yu. P. Morozov, Professor, Doctor of Engineering Sciences

Abstract

The article describes the main advantages of installation of flotation classification devices in the closed grinding circuit, including fitness of flotation classifiers for work with different products of the grinding circuit even without hydraulic separation, operability in the modes of froth and electric separation and wide range of adjustable parameters that allow adapting the process of flotation classification to almost any type of feed stock. Examples of flotation classification of sulfides, iron ores and tailings in the closed grinding circuit are given. The floatation classifier ensures production of standard quality concentrate in froth product included in the closed grinding circuit of ore processing and maximum extraction of minerals in froth in processing of tailings, with discharge to be dumped. The calculated data on final performance of sulfide copper ore flotation by the developed modeling procedure of flotation regimes with regard to flotation classifier in the closed grinding circuit are presented. These results indicate possibility of increasing copper recovery in concentrate by 4–7 % in the circuit with flotation classification. In general, inclusion of flotation classifiers in the closed grinding circuit helps reduce energy input and improve production data of mineral and waste processing.

keywords Flotation classification, closed grinding circuit, pulp aeration, classification efficiency, solid mass fraction in sands, full-scale trials, modeling procedure
References

1. Harbort G., Clarke D. Fluctuations in the popularity and usage of flotation columns – An overview. Minerals Engineering. 2017. Vol. 100. pp. 17–30.
2. Yi Zhang, Shuming Wen, Dan Liu, Qinbo Cao. Application of flotation column on flotation of copper ore. Advanced Materials Research. 2013. Vol. 634–638. pp. 3289–3293.
3. Guo-sheng Li, Jin-cai Ran, Jiong-tian Liu, Li-jun Deng, Shu-lei Li, Yi-jun Cao. Flotation separation of unburned carbon from coal fly ash using a flotation column. Proceedings of the XXVII International Mineral Processing Congress. Santiago, 2014. Available at: http://www.gecaminpublications.com/impc2014/ (accessed: 19.07.2018).
4. Poperechnikova O. Yu., Shumskaya E. N. Intensification of reverse cation flotation of hematite ores owing to optimization of technological procedure and flotator hydrodynamic parameters. Chernye Metally. 2016. No. 10. pp. 61–64.
5. Junyu Wang, Liguang Wang. Improving column flotation of oxidized or ultrafine coal particles by changing the flow pattern of air supply. Minerals Engineering. 2018. Vol. 124. pp. 98–102.
6. Yianatos J., Vinnett L., Panire I., Alvarez-Silva M., Díaz F. Residence time distribution measurements and modelling in industrial flotation columns. Minerals Engineering. 2017. Vol. 110. pp. 139–144.

7. Zimin A. V., Arustamyan M. A., Soloveva L. M., Kalinin E. P., Nemchinova L. A. Classification of the technological flotation concentration schemes of pyrite copper and copper-zinc ores. Gornyi Zhurnal. 2012. No. 11. pp. 28–33.
8. Lamberg P., Bernal L. Flash Flotation – from pilot size to full size installation at Esperanza. Proceedings of the V International Mineral Processing Seminar. Santiago, 2008. pp. 251–257.
9. Komogortsev B. V., Varenichev A. A. Technologies and equipment flotation of gold-sulfide ores. GIAB. 2016. No. 10. pp. 222–235.
10. Newcombe B. Comparison of flash and column flotation performance in an industrial sulphide rougher application. Minerals Engineering. 2016. Vol. 96–97. pp. 203–214.
11. Aksenov B. V., Galyutin A. Yu, Babuk A. V. Sand flotation process as a part of universal beneficiation scheme persistent to variation in properties of process ore. Zolotodobyvayushchaya promyshlennost. 2009. No. 1(31). pp. 4–9.
12. Faley E. A., Koltunov A. V., Intogarova T. I., Valieva O. S. Flotation classification with separation of froth product in the tapering chute. Science and Practice of Ore and Mining Waste Processing : XXI International Scientific–Practical Conference Proceedings. Yekaterinburg : Fort Dialog-Iset, 2016. pp. 242–245.
13. Bekchurina E. A., Intogarova T. I. Secondary concentration of minerals in froth for improvement of flotation classification production data. Science and Practice of Ore and Mining Waste Processing : XXII International Scientific–Practical Conference Proceedings. Yekaterinburg : Fort Dialog-Iset, 2017. pp. 324–328.
14. Morozov Yu. P., Abdykirova G. Zh., Faley E. A., Dyusenova S. B. Investigation of regularities and fullscale testings of flotation classification of ores and tails. Tsvetnye Metally. 2016. No. 6. pp. 29–37. DOI: 10.17580/tsm.2016.06.03
15. Morozov Yu. P., Abdykirova G. Zh., Bekchurina E. A., Dyusenova S. B. Ores and processing tailings flotation classification efficiency increase. Obogashchenie Rud. 2017. No. 2. pp. 38–43. DOI: 10.17580/or.2017.02.07
16. Bekchurina E. A., Intogarova T. I., Abdykirova G. Zh. Proposal on flotation classification in closed grinding circuit. The Effective Technologies of Non-Ferrous, Rare and Precious Metals Manufacturing : Proceedings of the International scientific and practical conference. Almaty, 2018.

Language of full-text russian
Full content Buy
Back