ArticleName |
Assessment of the actual shape of the hot-rolled strip cross-section contour. Part 2. Profile Classifier |
ArticleAuthorData |
Lipetsk State Technical University (Lipetsk, Russia):
S. M. Belskiy, Dr. Eng., Prof., E-mail: Belsky-55@yandex.ru A. N. Shkarin, Post-graduate Student
Novolipetsk Steel – NLMK (Lipetsk, Russia): V. A. Pimenov, Cand. Eng., Senior Researcher, Chief Specialist |
Abstract |
The geometric parameters describing the features of the crosssectional profile of a hot-rolled strips do not give a complete picture of the flatness acquired by the cold-rolled strips rolled from these strips. An additional analysis, the results of which are presented in Message 1, showed that there are four characteristic classes of cross-sectional profiles of hot rolled strips that have a significant effect on the shape of the strips during cold rolling, three of which negatively affect the flatness of the cold rolled strips. The cross-sectional profiles of hot-rolled strips with a concave middle part and / or marginal thickenings lead to the appearance of edge waviness, peak-like cross-sectional profiles cause central warping. Therefore, the actual task is to determine the factual shape of cross-sectional profile. 6th order polynomials were used to digitalize and parameterize hot-rolled profile. As a result, we developed analytic function of the transverse profile, which keeps important information about its near-edge areas and features in the middle part. To assign a specific crosssectional profile of a hot-rolled strip to one of four characteristic classes of cross-sections, mathematical software was developed, called a classifier, and implemented with the programming environment R. To classify the profiles of the hot-rolled cross-section according to characteristic classes, a linear discriminant method was used as a machine learning method analysis. The result is an adequate mathematical model for recognizing the shape of the cross-sectional profile. The study was carried out with the financial support of the Russian Foundation for Basic Research within the framework of scientific project No. 19-38-90257. |
References |
1. Freedman D. A. Statistical models: Theory and practice. Cambridge University Press, 2009. 456 p. 2. Hastie T., Tibshirani R., Friedman J. The elements of statistical learning: Data mining, inference and prediction. Springer, 2009. 767 p. 3. Venables W. N., Ripley B. D. Modern applied statistic with S. Springer, 2002. 498 p. 4. Maindonald J., Braun W. J. Data analysis and graphics using R: An Example-Based Approach. Cambridge University Press, 2010. 525 p. 5. Bel’skii S. M., Mukhin Yu. A. Classification of regulation principles for strip flatness. Steel in Translation. 2009. Vol. 39. No. 11. pp. 1012–1015. 6. Bel’skii S. M., Mukhin Yu. A., Mazur S. I., Goncharov A. I. Influence of the cross section of hot-rolled steel on the flatness of cold-rolled strip. Steel in Translation. 2013. Vol. 43. No. 5. pp. 313–316.
7. Afifi A., May S., Donatello R., Clark V. A. Practical Multivariate Analysis. CRC Press, 2019. 418 p. 8. Mertler C. A., Reinhart E. V. Advanced and Multivariate Statistical Methods: Practical Application and Interpretation. Routledge, 2016. 374 p. 9. Shinkin V. N. The mathematical model of the thick steel sheet flattening on the twelve-roller sheet-straightening machine. Message 1. Curvature of sheet. CIS Iron and Steel Review. 2016. Vol. 12. pp. 37–40. 10. Shinkin V. N. The mathematical model of the thick steel sheet flattening on the twelve-roller sheet-straightening machine. Message 2. Forces and moments. CIS Iron and Steel Review. 2016. Vol. 12. pp. 40–44. 11. Hingole R. S. Advances in metal forming: Expert system for metal forming. Springer, 2015. 116 p. 12. Lim Y., Venugopal R., Ulsoy A. G. Process control for sheet-metal stamping process modeling, controller design and stop-floor implementation. Springer, 2014. 140 p. 13. Belskiy S. M. Parameters of evaluation of shape cross section of hot-rolled steel strips. Message 1. The determination coefficient. Chernye Metally. 2017. No. 10. pp. 65–70. 14. Belskiy S. M. Parameters of evaluation of shape cross section of hot-rolled steel strips. Message 2. The saddle coefficient. Chernye Metally. 2017. No. 11. pp. 42–47. 15. Dixit P. M., Dixit U. S. Modeling of metal forming and machining processes by finite element and soft computing methods. Springer, 2008. 590 p. 16. Hu J., Marciniak Z., Duncan J. Mechanics of sheet metal forming. Butterworth-Heinemann, 2002. 211 p. 17. Shinkin V. N. Preliminary straightening of thick steel sheet in a seven-roller machine. Steel in Translation. 2016. Vol. 46. No. 12. pp. 836–840. 18. Shinkin V. N. Geometry of steel sheet in a seven-roller straightening machine. Steel in Translation. 2016. Vol. 46. No. 11. pp. 776–780. 19. Kumar S., Hussein H. M. A. AI applications in sheet metal forming. Springer, 2017. 290 p. 20. Banabic D. Sheet metal forming processes: Constitutive modelling and numerical simulation. Springer, 2010. 301 p. 21. Belskiy S. М., Kotsar S. L., Polyakov B. А. Calculation of rolling force distribution over the strip width and residual stresses in the strip by the variational method. Izvestiya vysshikh uchebnykh zavedeniy. Chernaya metallurgiya. 1990. No. 10. pp. 32–34. 22. Bel’skii S. M., Mukhin Yu. A. Hot strip rolling with local thickening. Steel in Translation. 2009. Vol. 39. No 5. pp. 420–424. 23. Davim J. P. Materials forming and machining: Research and development. Woodhead Publishing, 2015. 202 p. 24. Rees D. Basic engineering plasticity: An introduction with engineering and manufacturing applications. Butterworth-Heinemann, 2006. 528 p. 25. Calladine C. R. Plasticity for engineers: Theory and applications. Woodhead Publishing, 2000. 328 p. 26. Shinkin V. N., Kolikov A. P. Elastoplastic shaping of metal in an edgebending press in the manufacture of large-diameter pipe. Steel in Translation. 2011. Vol. 41. No. 6. pp. 528–531. 27. Shinkin V. N., Kolikov A. P. Simulation of the shaping of blanks for large-diameter pipe. Steel in Translation. 2011. Vol. 41. No. 1. pp. 61–66. 28. Predeleanu M., Ghosh S. K. Materials processing defects. Vol. 43. Elsevier Science, 1995. 434 p. 29. Lenard J. G. Metal forming science and practice. Elsevier Science, 2002. 378 p. 30. Frank V. Lecture notes in production engineering. Springer, 2013. 211 p. 31. Klocke F. Manufacturing processes 4. Forming. Springer, 2013. 516 p. |