Journals →  Chernye Metally →  2022 →  #10 →  Back

Organization of Production and Economics
ArticleName Rationing of the consumption of materials in industrial production, taking into account indicators of manufacturing defects and by-products
DOI 10.17580/chm.2022.10.10
ArticleAuthor I. I. Prosvirina, Ya. I. Kosmatskiy, E. N. Kondratiev, D. N. Lysov
ArticleAuthorData

South Ural State University, Chelyabinsk, Russia:
I. I. Prosvirina, Dr. Econ., Prof., Dept. of Economics and Finance

 

JSC RusNITI, Chelyabinsk, Russia:
Ya. I. Kosmatsky, Dr. Eng., Deputy General Director for Research, e-mail: kosmatski@rosniti.ru

D. N. Lysov, Head of Economic Research Dept.

 

South Ural State University, Chelyabinsk, Russia1 ; JSC RusNITI, Chelyabinsk, Russia2:
E. N. Kondratiev, Postgraduate Student, Dept. of Economics and Finance1, Junior Researcher, Economic Research Dept.2, e-mail: kondratjev@rosniti.ru

Abstract

Losses caused by the formation of manufacturing defects and by-products can be a significant share in the cost structure when creating goods. It seems logical to try to take into account the amount of scrap and by-products in the planned costs of material resources, to include these values in the system of technical and economic indicators. This material is devoted to the issue of improving the algorithms for calculating the consumption rates of material resources, coordinating the process of planning marriage and by-products and developing standards for resource costs. The material examines the pool of publications on this topic. The basic elements of mathematical algorithms for calculating the planned consumption of material resources, as well as resource rationing algorithms that integrate product quality indicators are given. It is pointed out to a certain collision that occurs during integration, to a discrepancy with methodological principles. The author's approach to the harmonization of these systems within the framework of the mathematical model of resource rationing is given.

keywords Planning, accounting, rationing of material consumption, marriage, by-products, mathematical model.
References

1. Zhilyaev К. I., Gorelov D. А., Zaika G. N., Krivtsov Yu. А., Sinitskiy V. D. Saving material resources in ferrous metallurgy. Moscow: Metallurgiya, 1979. 152 p.
2. GOST 15467–79. Product – quality control. Basic concepts. Terms and definitions. Moscow: Standartinform, 2009. 21 p.
3. Stepanov V. I., Meshkov А. А. Saving and rationing of material resources. Moscow: Vysshaya shkola, 1991. 188 p.
4. Instructions for rationing the consumption of ferrous metals in production of steel pipes. Chelyabinsk: UralNITI, 1988. 117 p.
5. Pyshmintsev I. Yu., Lysov D. N., Kondratyev Е. N., Dvornikova Т. V. Genesis of sectoral regulation of metal consumption rationing in the pipe industry. Stal. 2021. No.1. pp. 62–67.
6. Ovchinnikov D. V. Development, research and implementation of technology for production of high-quality tubing pipes from a continuously cast billet: thesis of inauguration of Dissertation… of Candidate of Engineering Sciences. Yekaterinburg, 2011. 28 p.
7. Guidelines for planning, accounting and costing of production at ferrous metallurgy enterprises. Approved by Committee for metallurgy of Russia 07.12.1993.
8. Instructions for forming consumption rates for ferrous metals in production at TMK Group's plants (Revision Level No. 1). Chelyabinsk: RosNITI, 2007. 37 p.
9. Kondrakov N. P. Features of calculating the cost of production in the complex production of industrial enterprises. Transportnoe delo Rossii. 2011. No.12. pp. 3–5.
10. Lysov D. N., Kosmatskiy Ya. I., Tyurin А. А., Kondratyev Е. N. Improvement of the planning of metal consumption in production of hot-pressed pipes. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii. 2021. No.1. pp. 63–69.
11. Pichurin I. I., Seletskiy E. B. Improvement of the methodological approach to reducing metal consumption in pipe production. Ekonomika v promyshlennosti. 2011. No. 4. pp. 74–81.
12. Kuznetsov L. А., Dorin N. P. Automation of the methodology for analyzing the causes of rejects. Metody menedzhmenta kachestva. 2011. No. 2. pp. 46–53.
13. Yurkov D. А., Sokolchik P. Yu., Stashkov S. I. Construction of virtual analyzers for predicting quality indicators and possible defects in bitumen production based on formal models. Vestnik Permskogo natsionalnogo issledovatelskogo politekhnicheskogo universiteta. Khimicheskaya tekhnologiya i biotekhnologiya. 2021. No. 3. pp. 86–96.
14. Puzanova Т. V., Turkova М. М. Functional budgeting as a direction of planning the economic activity of an enterprise. Vestnik Belorussko-Rossiyskogo universiteta. 2015. No. 4. pp. 132–141.
15. Demidenko D. S. Cost management in the formation of the quality of industrial products: thesis of inauguration of Dissertation … of Doctor of Economics. Saint-Petersburg, 1995. 32 p.
16. Kotlyarov S. А. Cost management. Saint-Petersburg: Piter, 2001. 160 p.
17. Lavrenchenko N. I., Gerasimov B. I. Economic and mathematical methods of quality cost management. Tambov: Izdatelstvo Tambovskogo gosudarstvennogo tekhnicheskogo universiteta, 2005. 112 p.
18. Chernoenko L. А. Development and implementation of the process of rationing raw materials in production using the example of a dairy processing enterprise. Aktualnye voprosy ekonomicheskikh nauk. 2016. No. 53. pp. 139–145.
19. Pandy P. C., Ahsan Akhtra Hasin M. Lead time adjustment through scrap management. Production Planning and Control. 1998. Vol. 9. No. 2. pp. 138–142.
20. Mokhtari H., Hasani A., Fallahi A. Multi-product constrained economic production quantity models for imperfect quality items with rework. International Journal of Industrial Engineering and Production Research. 2021. Vol. 32. No. 2. pp. 1–23.
21. Mokhtari H., Asadkhani J. Extended economic production quantity models with preventive maintenance. Scientia Iranica. 2020. Vol. 27. No. 6. pp. 3253–3264.
22. Beheshti H., Nourelfath M., Gendreau M. A cost minimisation model for joint production and maintenance planning under quality constraints. International Journal of Production Research. 2017. Vol. 55, Iss. 8. pp. 2163–2176.
23. Hajej Z., Rezg N., Gharbi A. Quality issue in forecasting problem of production and maintenance policy for production unit. International Journal of Production Research. 2018. Vol. 56, Iss. 18. pp. 6147–6163.
24. Bukhalkov М. I. Planning at the enterprise: Textbook. 3rd edition, revised and enlarged. Moscow: Infra-М, 2005. 416 p.
25. Piskunov V. А. Accounting and information support in the management of expenses of an industrial enterprise. Dissertation of Dissertation… of Doctor of Economics. Saint-Petersburg, 2005. 352 p.
26. Stepanov V. I. Rationing of the consumption of material resources: tutorial. Moscow: Izdatelskiy tsentr «Akademiya», 2009. 176 p.
27. GOST 14.322–83. Rate setting expenditure for materials. Basic rules. Moscow: Standartinform, 2009. 6 p.
28. Tyukin V. N. Systems modeling. Vologda: VoGTU, 2009. 138 p.
29. Andrievskiy B. R., Fradkov А. L. Elements of mathematical modeling in the MATLAB 5 and Scilab software environments. Saint-Petersburg: Nauka, 2001. 286 p.
30. Krylov А. N. Collection of works of the academician. Vol. 3. Part 1. Mathematics. Moscow: Izdatelstvo Akademii Nauk SSSR, 1949. 298 p.
31. Philosophy of social and human sciences. Edited by S. А. Lebedev. 2nd edition, revised and enlarged. Moscow: Akademicheskiy Prospekt, 2008. 733 p.

Language of full-text russian
Full content Buy
Back