ArticleName |
Assessment of the strength of the Assel mill under increased loads |
ArticleAuthorData |
South Ural State University, Chelyabinsk, Russia1 ; JSC RusNITI, Chelyabinsk, Russia2:
D. Yu. Zvonarev, Senior Lecturer, Dept. of Processes and Machines for Metal Forming1, Cand. Eng., Head of the Laboratory for Modeling Technological Processes2, e-mail: zvonarevdi@susu.ac.ru
M. N. Noskova, Master of the Dept. of Processes and Machines for Metal Forming1, Engineer of the Laboratory for Modeling Technological Processes2, e-mail: noskova@rosniti.ru
D. A. Akhmerov, Postgraduate Student, Dept. of Processes and Machines for Metal Forming1, Junior Researcher, Laboratory for Modeling Technological Processes2, e-mail: AhmerovDA@rosniti.ru
JSC RusNITI, Chelyabinsk, Russia: M. A. Pavlova, Senior Engineer, Laboratory for Process Modeling, e-mail: pavlova@rosniti.ru |
Abstract |
The article deals with the issues of modernization of the pipe rolling unit (TPA) with the Assel mill, in the conditions of changing its operational characteristics. A change in the performance characteristics of pipe-rolling equipment can occur when the brand assortment of pipes changes, as well as when the diameter of the finished pipes increases. In this regard, a methodology for calculating the energy-force parameters of the pipe rolling process at the Assel mill is given. An example of a practical solution to the problem of increasing the strength of the equipment, taking into account the conditions of action of both thermal and mechanical loads, is given. An example of a practical solution to the problem of increasing the strength of the equipment, taking into account the conditions of action of both thermal and mechanical loads, increased by 50 % relative to the active ones. |
References |
1. Samodurova M. N. et al. Calculating power parameters of rolling mill based on model of deformation zone with four-roll passes. Machines. 2020. Vol. 8. No. 4. pp. 73. 2. Servin-Castañeda R. et al. Influence of work hardening on the surface of backup rolls for a 4-high rolling mill fractured during rolling campaign. Materials. 2022. Vol. 15. No. 10. pp. 3524. 3. Maltsev А. А. Optimization of the metal forming machine design at the design stage using MATLAB and MathCAD. Originalnye issledovaniya. 2021. Vol. 11. No. 5. pp. 211–227. 4. Ehlert D., Jepsen О., Schneider G. Process model for hot rolling mills. Chernye Metally. 2014. No. 1. pp. 38–44. 5. Shinkin V. N. The mathematical model of the thick steel sheet flattening on the twelve-roller sheet-straightening machine. Massage 2. Forces and moments. CIS Iron and Steel Review. 2016. Vol. 12. pp. 40-44. 6. Ageev L. М., Barichko B. V. Calculation of fatigue strength and durability of parts of metallurgical machines and equipment: textbook for self-study and practical training. Chelyabinsk: Izdatelstvo YuUrGU. 2001. 53 p. 7. Nugman Е. Z., Daurenbekova A. N., Nugman A. K. Calculations of working stands of a continuous mill of a new design for strength using Autodesk Inventor. Proceedings of the International Scientific and Practical Conference. 2011. pp. 208–215. 8. Rakhmanov S. R., Vyshinskiy V. T., Povorotniy V. V. Comprehensive study of the stress-strain state of the working stand of the pipe cold rolling mill. Obrabotka materialov davleniem. 2016. Vol. 1. pp. 191–198. 9. Makarenko V. D. et al. Study of durable strength of steel mining and metallurgical equipment. Solid State Phenomena. 2022. Vol. 332. pp. 111–121. 10. Volkov А. Yu. Calculation of the fatigue strength of the rolling mill stand. Voprosy nauki i obrazovaniya. 2018. No. 1 (13). pp. 34, 35. 11. Zamuruev N. V., Muganov S. А., Basov E. V. Strength calculation of lifting equipment to be modernized. Innovatsionnaya nauka. 2016. No. 2-3 (14). pp. 83–87. 12. Volkov А. Yu. Determination of safety factors for fatigue strength of the 80MN press base. Academy. 2018. No. 2 (29). pp. 29–31. 13. Klyuev V. V., Bolotin V. V., Sosnin F. R. et. al. Engineering. Encyclopedia in 40 volumes. Vol. IV-3: Machine reliability. Moscow: Mashinostroenie, 2003. 592 p. 14. Mkrtychev О. V., Rayzer V. D. Reliability theory in the design of building structures. ASV: 2016. 908 p. 15. Shulman G. S., Romanov М. V. Reliability of engineering structures. SpbGTU: 2001. 48 p. 16. Ostapenko А. L., Zabira L. A. Deformation resistance of steels during rolling and methods for its calculation. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii. 2009. No. 3. pp. 54–79. 17. Zubchenko А. S. Steels and alloys grade guide. Moscow: Mashinostroenie. 2003. 784 p. 18. Shenogin V. P., Tepin N. V. A systematic approach to the design of rolling stands. Intellektualnye sistemy v proizvodstve. 2012. No. 2. pp. 76–80. |