Journals →  Obogashchenie Rud →  2023 →  #3 →  Back

ENVIRONMENT PROTECTION TECHNOLOGY
ArticleName Improving thickener efficiency by exposing the product to be thickened to acoustic waves
DOI 10.17580/or.2023.03.05
ArticleAuthor Bakharev S. A.
ArticleAuthorData

Sole Proprietorship (Moscow, Russia):

Bakharev S. A., Doctor of Engineering Sciences, Professor, taf@list.ru

Abstract

Ore processing is associated with the use of significant volumes of circulating process water. In industrial practice, closed-cycle water treatment systems are increasingly being used as they enable highquality circulating water treatment within limited industrial conditions to effectively remove slime particles and generate a dry residue. This article analyzes the advantages and disadvantages of thickeners and relevant improvement options. It is proposed to use acoustic waves of the sonic and ultrasonic frequency ranges in thickeners.The advantage of the method is that it uses the same set of acoustic for solving a wide range of applied problems equipment, requiring replacement of the digital data medium only. Regardless of the geometric dimensions of the thickener, this ensures high performance, minimum power consumption (at the level of 10–30 W per 1 m3 of slurry or concentrate), independent operation, and more. The paper provides the results of comparative tests for the standard and newly developed (with acoustic equipment) thickener operation modes. An increase in thickener operation efficiency has been experimentally demonstrated, namely: higher performance; less slime or product content in the overflow; higher sludge density; reduced reagent consumption and residual reagent content in the overflow; prevention of froth formation and surface froth destruction, etc. This will, ultimately, improve the clarification quality and efficiency for circulating water when handing sludge and reduce main product losses when handling concentrates.

keywords Thickener, operation efficiency, circulating water, water clarification, sludge thickening, residual content of reagents, froth destruction, non-linear hydroacoustics
References

1. Amosova Yu. E., Matveyeva M. A. Ecologically cleaner production as element of sustainable development of metallurgical enterprises. Vestnik Yuzhno-Uralskogo Gosudarstvennogo Universiteta. 2019. Vol. 19, No. 1. pp. 43–49.
2. Asonchik K. M., Utin A. V., Kovkova T. M., Kostrov А. М. Tailings slurry carbonization plant pilot-scale testing at the Lomonosovsky mining and concentration complex. Obogashchenie Rud. 2016. No. 1. pp. 10–15.
3. Bauman A. V. Concentrating plants thickening circuits and return water systems design problem areas. Obogashchenie Rud. 2016. No. 3. pp. 58–62.
4. Bauman A. V. Analysis of aggregation and sedimentation stability of process slurries. Obogashchenie Rud. 2018. No. 2. pp. 55–60.
5. Budanov I. A., Terentiev N. E. Issues and directions of Russia's metallurgy sector technological modernization within green growth context. Nauchnye Trudy Instituta Narodnokhozyaystvennogo Prognozirovaniya RAN. 2017. No. 15. pp. 76–91.
6. Mayorov D. S., Fomichev E. S., Damaskin A. A. Simulation of solids flocculation by CFD-PBM method. Nonferrous metals and minerals: collection of reports of the XI International congress. Krasnoyarsk: Scientific and Innovation Center, 2019. pp. 63–71.
7. Thickeners. URL: http://barscom.ru/products/obogashhenie_rud_i_mineralov/sgustiteli/ (accessed: 15.05.2023).
8. Oladapo O. F., Oladunni A. Effect of sodium oleate concentration variations on froth flotation of manganese ore. International Journal of Nonferrous Metallurgy. 2019. Vol. 8, No. 3. pp. 25–33.
9. Rosli N. A., Aziz H. A., Selamat M. R., Pueh L. L. L., Hung Y. T. Sewage sludge recycling and disposal. Solid Waste Engineering and Management. 2022. Vol. 2. pp. 347–438.
10. Sánchez-Góngora M.-A., Peón-Escalante I.-E., Cardona-Juárez Т., Ortega-Arroyo L., Castaño V. M. Low temperature wastewater treatment and recycling by psychrophilic biodegradation. Voda i Ekologiya: Problemy i Resheniya. 2020. No. 1. pp. 13–27.
11. Jiang X., Li Y., Tang X., Jiang J., He Q., Xiong Z., Zheng H. Biopolymer-based flocculants: А review of recent
technologies. Environmental Science and Pollution Research. 2021. Vol. 28. pp. 934–963.
12. Wu A., Ruan Zh., Li C., Wang Sh., Wang Y., Wang J. Numerical study of flocculation settling and thickening of
whole-tailings in deep cone thickener using CFD approach. Journal of Central South University. 2019. Vol. 26, Iss. 3. pp. 711–718.
13. Bakharev S. A. A complex acoustical method for industrial wastewaters purification from various impurities. Obogashchenie Rud. 2015. No. 1. pp. 47–51.
14. Bakharev S. A. Acoustic waste water clarification practices Obogashchenie Rud. 2021. No. 1. pp. 32–36.
15. Pestryak I. V., Morozov V. V. Flotation of coppermolybdenum ores with household wastewater recycling. Obogashchenie Rud. 2020. No. 4. pp. 48–49.

Language of full-text russian
Full content Buy
Back