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KOLA MINING AND METALLURGICAL COMPANY: ON THE WAY OF SUSTAINABLE DEVELOPMENT
ArticleName Application of model predictive control based on machine learning to stabilize the quality of nickel flotation concentrate
DOI 10.17580/tsm.2024.11.01
ArticleAuthor Ryabushkin M. I., Sannikov D. O., Kovtun S. A., Ryzhkov F. V.
ArticleAuthorData

Kola Mining and Metallurgical Company JSC, Monchegorsk, Russia

M. I. Ryabushkin, First Deputy General Director, Chief Engineer
D. O. Sannikov, Director of the Department for Innovation and Digital Technologies

 

LLC Rocket Control, Moscow, Russia
S. A. Kovtun, Senior Data Engineer Developer of the Key Project Team, e-mail: s.kovtun@rocketcontrol.ai
F. V. Ryzhkov, Process Management Engineer, Candidate of Chemical Sciences, e-mail: f.ryzhkov@rocketcontrol.ai

Abstract

The content of useful components in the flotation machine power supply has a significant impact on the efficiency of the flotation process. Depending on the geological and mineralogical properties of the incoming ore, the regime of mechanical and reagent control of flotation, stability of the useful components content and incoming raw material flows, various qualitative indicators of the flotation froth are relevant, which must be stably maintained. For precise and effective control of a process node in these conditions, solutions from the developing field of artificial intelligence are suitable, which are capable of adjusting the contour through pinpoint and frequent exposures to important control levers. Fundamentally, solutions can use predictive models that set the direction of state optimization. For a complex dynamic system, the parameters behavior prediction is important to ensure achievement of the target (optimal) state, supported by controllers, which makes it relevant to use machine learning models based on time series data. This allows to purposefully solve the task and maintain the required values of production indicators. As part of the research, a new technology of model predictive (model forecasting) control is proposed to stabilize the froth product quality in the conditions of the flotation technological  process of the JSC Kola MMC enrichment plant in Zapolyarny. The use of technology on the flotation machine of the cleaning operation of the specified site made it possible to reduce nickel content fluctuations in the froth product by 0.35% compared with the operation of the basic optimization algorithm. That made it possible to contribute to increasing the stability of the useful product content in the nutrition of the concentrate separation unit.

keywords Flotation, time ser ies, technological optimization, model predictive control, stabilization of concentrate quality
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