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10th anniversary of the Dept. of Foundry Processes and Materials Science of Nosov Magnitogorsk State Technical University
ArticleName On the issue of choosing a non-destructive testing method for analyzing defects in hot-rolled products
DOI 10.17580/chm.2024.12.04
ArticleAuthor A. V. Markevich, M. A. Polyakova, Yu. A. Izvekov, I. M. Potapov
ArticleAuthorData

Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia
A. V. Markevich, Cand. Eng., Associate Prof., Dept. of Foundry Productoin and Materials Science, e-mail: artem.markevich@bk.ru
M. A. Polyakova, Dr. Eng., Prof., Dept. of Material Processing, e-mail: m.polyakova@magtu.ru
Yu. A. Izvekov, Dr. Eng., Prof., Head of the Dept. of Applied Mathematics and Computer Science, e-mail: yurij.izvekov@mail.ru
I. M. Potapov, Bachelor, Dept. of Metallurgy and Chemical Engineering, e-mail: potapivan14@gmail.com

Abstract

Abstract: In the conditions of present-day metallurgical manufacturing process the task to ensure metal product quality is of high actuality. It is necessary to ensure the competitiveness of the industrial enterprise. Due to this the non-destructive methods of control are used on all stages of the metal wear manu facturing process. Hot rolled steel sheet is manufactured in a wide range of dimensions, which it is necessary to take into consideration when choosing the kind of non-destructive testing. The significance of correct choice of the flaw detection equipment to control internal defects of hot-rolled metal products depending on its thickness and peculiarities of the steel sheet finishing technological line is emphasized. Application of noncontact insertion of ultrasonic wave for hot-rolled sheet with 2-25 mm in thickness after coil cutting is described. Both contact and non-contact modes to insert the ultrasonic wave can e used for hot-rolled steel sheet with 8-50 mm in thickness after cutting depending on the technological peculiarities of steel finishing line. For steel sheet with 50-160 mm in thickness, when the capacity of the equipment of technological line does not make it possible to ensure the necessary values of dimensions and gas-oxygen cutting is used for steel sheet, the powerdriven ultrasonic testing to control internal defects is described. To define the object of control, the concept of “unit of production” was defined, which makes it possible to identify hot-rolled metal depending on its size as hot-rolled sheet, hot-rolled sheet after cutting the sheet and hot-rolled sheet after cutting the coil. The main internal defect of flat hot-rolled metal products - discrepancy in continuity class - is reviewed. It is shown that ultrasonic testing is used as a non-destructive testing to determine the properties of metal products for various purposes. The results of non-destructive testing for rolled pipe steel during 2022-2023 years are presented. It is shown that visual measurement testing is effective to detect surface defects. These defects can be removed by mechanical treatment. To detect internal discontinuities, the ultrasonic testing is effective. The use of automated control equipment makes it possible to integrate the received data about defects in rolled metal products into the overall manufacturing management system.This is the basis to develop and make decisions to eliminate the origins of causes for appearance of defects of various nature during all stages of the rolled metal manufacturing technological process.

keywords Non-destructive testing, defectiveness, metal product, hot-rolled metal product, ultrasonic testing, visual measurement testing, discontinuity
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