Journals →  Tsvetnye Metally →  2025 →  #6 →  Back

BENEFICATION
ArticleName On the issue of unification of flotation separation technology of copper-nickel concentrates for ore types of the same genesis
DOI 10.17580/tsm.2025.06.02
ArticleAuthor Petrunova-Lesnikova L. S., Datsiev M. S., Likhacheva T. A., Niyazova K. A.
ArticleAuthorData

Polar Division of PJSC MMC Norilsk Nickel, Norilsk, Russia

L. S. Petrunova-Lesnikova, Director of the Center for Engineering Support of Production of the Polar Division of PJSC MMC Norilsk Nickel, Candidate of Engineering Sciences, e-mail: LesnikovaLS@nornik.ru
M. S. Datsiev, Chief Engineer, Talnakh Mining and Processing Plant, e-mail: DatsievMS@nornik.ru
T. A. Likhacheva, Chief Specialist, Laboratory of Engineering Support of Production of the Talnakh Concentrator, Center for Engineering Support of Production1, e-mail: LikhachyovaTA@nornik.ru
K. A. Niyazova, Chief Specialist, Laboratory of Engineering Support of Production of the Talnakh Concentrator, Center for Engineering Support of Production, e-mail: mail: NiyazovaKA@nornik.ru

Abstract

In 2027, it is planned to launch the 3rd start-up complex (hereinafter referred to as 3SC) of the Talnakh concentrator for processing the charge of disseminated and cuprous ores in a single flow using gravity-flotation technology. The ore flow under consideration is characterized by a lower content of valuable components in comparison with the second start-up complex (hereinafter referred to as 2SC), which was launched in 2016 and processes rich and cuprous ores. Also, the promising ores of 3SC have a complex mineral and phase composition, represented by various modifications of sulfide and oxidized, ore and rock minerals. The dissemination of useful minerals of 3SC varies from nanosized and finely dispersed particles to aggregate formations of ore and rock particles, there is also a close intergrowth of sulfides with each other. The possibility of using a collective-selective flotation scheme for different types of ores of the Talnakh and Oktyabrskoye deposits is studied. Joint flotation processing of collective copper-nickel concentrates obtained from mixtures of different types of ores is considered. Comparative studies are carried out on their autonomous beneficiation, as well as when combining collective copper-nickel concentrates obtained from a charge of rich and cuprous ores of 2SC and a promising charge of disseminated and cuprous ores of 3SC. The degree of disclosure of sulphide minerals during joint regrinding of concentrates of collective flotation is separately studied. The results of mineralogical analysis of the combined bulk flotation concentrate from processing various charges have determined that the decrease in the share of main sulphides in the bulk concentrate relative to the current 2SC technology will be ~6% (relative) with a simultaneous increase in the share of non-metallic components in it from 17.81 to 21.87% (mass.) and proportional to the ratio of their mixing. The technological parameters of finished concentrates obtained by separating the combined concentrate of bulk flotation of different ore flows have been determined. The research results have shown that the proposed method for processing ores of different types does not lead to a decrease in the selectivity index level and allows obtaining concentrates of similar quality.

keywords Ore charge, rich cuprous and disseminated ores, flotation concent ration, collective-selective technology, copper-nickel concentrate, regrinding, collecting reagents
References

1. Algebraistova V. G., Mikheev V. G., Markova S. A., Gayvoronskaya M. V. et al. Technological assessment of enrichment of disseminated coppernickel ore. GIAB. 2013. No. 2. pp. 57–67.
2. Aleksandrova T. N., Afanasova A. V., Kuznetsov V. V., Aburova V. A. Selection of flotation parameters for copper-nickel ores based on the analysis of the components distribution by flotation. GIAB. 2022. No. 1. pp. 131–147.
3. Chanturia V. A., Ignatkina V. A. Innovation processes of complex and deep processing of minerals: (According to the materials of International meeting “Plaksin Readings-2013”. Tsvetnye Metally. 2014. No. 1. pp. 21–23.
4. Chanturia V. A. The role of innovative technologies for enrichment and deep processing of mineral raw materials in the development of the mineral resource base of Russia. Proceedings of the International conference. “Plaksin Readings-2023”. pp. 3–6.
5. Wani O. B., Khan S., Shoaib M., Gonçalves C. C. et al. Processing of low-grade ultramafic nickel ores: A critical review. Miner. Eng. 2024. Vol. 218. 108976.
6. Wanjia Zhang, Wei Sun, Mengjun Zheng, Shihong Xu et al. Prediction of collector flotation performance based on machine learning and quantum chemistry: A case of sulfide minerals. Separation and Purification Technology. 2024. Vol. 342. 126954.
7. Yao Yu, Zhitao Feng, Fengxiang Yin, Jian Cao, Pan Chen. Balancing collecting and foaming capacity of flotation collector to improve the enrichment efficiency of nickel sulfide ore. Applied Surface Science. 2024. Vol. 675. 160902.
8. Horn S. et al. Cobalt resources in Europe and the potential for new discoveries. Ore Geology Reviews. 2021. Vol. 130. 103915.
9. Lu Y. G. et al. Geochemistry and genesis of magmatic Ni – Cu – (PGE) and PGE – (Cu) – (Ni) deposits in China Ore. Applied Surface Science. 2024. Vol. 675. 160902.
10. Blatov I. A. Enrichment of copper-nickel ores. Moscow: Izdatelskiy dom “Ruda i Metally”, 1998. 220 p.
11. Bragin V. I., Burdakova E. A., Plotnikova A. A., Baksheeva I. I. Applied sys tems analysis in mineral processing: textbook. Krasnoyarsk: Siberian Federal University. 2020. 238 p.
12. Krupnov L. V., Midyukov D. O., Malakhov P. V. Ways to cover the raw material demand in the copper-nickel sector. Obogashchenie Rud. 2022. No. 2. pp. 37–41.
13. Krupnov L. V., Midyukov D. O., Datsiev M. S., Ilyin V. B. Change in mineral resource supplies in production of heavy nonferrous metals in terms of copper and nickel. Gornyi Zhurnal. 2024. No. 3. pp. 10–16.
14. Agar G. E. Flotation of chalcopyrite, pentlandite, pirrhotite ore. Flotation of Sulphyide Minerals 1990. Ed. K. S. E. Forsberg. Amsterdam – London – New York – Tokio: Elsevier, 1991. pp. 1–19.
15. Wills B. A., Finch J. Wills. Mineral processing technology. An Introduction to the Practical Aspects of Ore Theatment and Mineral Recovery. Amsterdam: Elsevier, 2015. 498 р.
16. Blatov I. A., Bondarenko V. P., Konev V. A., Kostritsyn V. N. Development of technology for finishing copper-nickel concentrates for the Pechenganikel plant`s concentrator. Obogashchenie Rud. 1996. No. 5-6. pp. 7–11.
17. Viduetskiy M. G., Korableva L. V., Stavskiy G. G. On the issue of separation of copper-lead concentrates. GIAB. 2009. No. 12. pp. 294–300.
18. Ignatkina V. A. Selective reagent regimes of flotation of non-ferrous and noble metal sulfides from refractory sulfide ores. Tsvetnye Metally. 2016. No. 11. pp. 27–33.
19. Mancevych M. I., Malinsky R. A., Khersonsky M. I., Lapshina G. A. Search for ways to improve the quality of concentrates during the enrichment of copper-nickel ores. GIAB. 2008. No. 7. pp. 359–363.
20. Crundwell F. K., Davenport W. G. Separation of chalcopyrite from pentlandite by flotation. Extractive Metallurgy of Nickel, Cobalt and Platinum Group Metals. 2011. pp. 191–198.

Language of full-text russian
Full content Buy
Back