Development of metallurgy in Russia and other CIS countries | |
ArticleName | Development and analysis of possible adjusting effects on widening process in cold rolling of narrow band |
ArticleAuthor | A. M. Pesin, V. M. Salganik, G. A. Kunitsyn, D. O. Pustovoitov, S. V. Blinov. |
ArticleAuthorData | Dr. Eng., Prof. A. M. Pesin; Dr. Eng., Prof. V. M. Salganik, Chair of Metal Forming, Magnitogorsk State Technical University named after G.I. Nosov; Ph.D. G. A. Kunitsin, Deputy Chief Sheet Rolling Shop No. 3, OJSC “MMK”; D. O. Pustovoytov, Postgraduate; S. V. Blinov, Postgraduate; Magnitogorsk State Technical University named after G. I. Nosov, Russia; pustovoitov_den@mail.ru |
Abstract | The problem of band rolling from the billets having wedging cross section has arisen during operation of the 5-stand rolling mill 630 of Magnitogorsk Metallurgical Works. As a result, transversal gauge interference is forming. Therefore, increase of metal cross section during deformation is considered as one of the possible ways of wedging lowering. This paper presents analysis of possible adjusting effects on metal widening based on mathematical simulation using finite elements method. Influence of friction conditions, level of tensions between rolling stands and reduction value has been examined. For example, lowering of friction ratio from 0.1 to 0.03 increases metal widening by 6.5–10 % and rise of singular reduction in the 1st and 2nd rolling stands from 10 to 20 % allows to elevate metal widening by 125–150 %. Rational deformation procedures of cold rolling for band with width 285–465 mm have been developed on the base of obtained data; these procedures allow to increase maximally metal widening during deformation process. |
keywords | Cold rolling, band, wedging, shape, widening, metal, mathematical simulation, finite elements method, transversal deformation, deformation procedure. |
References | 1. Kunitsyn G. A., Salganik V. M., Pesin A. M. Tekhnologiya kholodnoy prokatki tochnykh i bezdefektnykh polos v usloviyakh neravnomernogo obzhatiya po shirine (Technology of cold rolling of accurate and faultless bands in the conditions of non-uniform cobbing on width). Magnitogorsk: Magnitogorsk State Technical University named after G. I. Nosov, 2000. 60 p. Dep. to All-Russian Institute of Scientific and Technical Information 11.08.00, No. 2227-VOO. 2. Salganik V. M., Pesin A. M., Trakhtengerts E. P., Drigun E. M. Vnedrenie novykh tekhnologiy asimmetrichnoy prokatki na OAO "MMK". Modelirovanie i razvitie protsessov obrabotki metallov davleniem: mezhregion. sb. nauch. Trudov (The introduction of new technologies asymmetric rolling on OJSC "MMK". Modeling and development of processes of metal forming: Int. Coll. Of Sc. Papers). Magnitogorsk: Magnitogorsk: Magnitogorsk State Technical University named after G. I. Nosov, 2002. pp. 128–133. 3. Kunitsyn G. A. Sovershenstvovanie tekhnologii kholodnoy prokatki vysokokachestvennoy stal'noy lenty na osnove utochneniya osobennostey ee formoizmeneniya (Improvement of the technology of cold rolled stainless steel strips on the basis of the specifics of its deformation): Thesis. … Ph.D. — Magnitogorsk, 2000. 137 p. 4. Pesin A. M. Modelirovanie i razvitie protsessov asimmetrichnogo deformirovaniya dlya povysheniya effektivnosti listovoy prokatki (Modeling and development of the processes of asymmetric strain to increase the efficiency of sheet-rolling): Thesis. … Dr. Eng. — Magnitogorsk, 2003. 395 p. 5. Salganik V. M., Pesin A. M., Kunitsyn G. A. Protsessy i oborudovanie metallurgicheskogo proizvodstva (Processes and equipment of metallurgical production): Int. Coll. of Sc. Papers. Magnitogorsk: Magnitogorsk State Technical University named after G. I. Nosov, 2009. pp. 113–120. 6. Deform 3D V6, Trademark of SFTC (Scientific Forming Technologies), 5038 Reed Road, Columbus, Ohio, USA. 7. Tselikov A. I. Teoriya prokatki (Rolling theory): Ref. Moscow: Metallurgiya, 1982. 335 p. |
Language of full-text | russian |
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