Journals →  Chernye Metally →  2011 →  #10 →  Back

Development of metallurgy in Russia and other CIS countries
ArticleName Modernization of packing device for supports of rolling rolls
ArticleAuthor I. A. Toder, V. A. Tolstykh, A. G. Zakharychev
ArticleAuthorData Ph.D. I. A. Toder, Head of Laboratory; V. A. Tolstykh, Chief Structural Engineer; A. G. Zakharychev, OJSC “VNIIMETNASH named after ac. A. I. Tselikov”, Moscow; inform@vniimetmash.ru
Abstract

Packings of roll bearings of rolling mills operate in hard conditions. Often they are characterized with insufficient efficiency what leads to essential leaks of lubricating materials, lowering of loading capacity of bearings as a result of contamination of lubricants and — as a result — to emergency shutdowns. This paper considers the main problems of rise of efficiency and competitiveness of observed packing devices: development of rational construction of a packing seals and choice of anti-friction material with highest tribo-technical parameters for their fabrication. It is shown that degree of development of se condary structures on each of investigated sections depends on materials participated in the process of their forming as well as on intensity of friction process and its duration. The most efficient combination of anti-friction and lubricating material for preset conditions has been revealed. Smooth dark protective film is recognized to be the most resistant secondary structure provi ding the required anti-friction properties with maximal efficiency. It is concluded that polyurethane packing seals (e.g. nano-zinc and babbit B83) have relation of price/guaranteed service terms higher by 1.5– 2.0 times higher comparing with other packing materials (including packing materials manufactured by foreign producers).

keywords Packing seal, working edge, cross section geometry, anti-friction material, tribo-technical parameters, lubricants, bearing, polyurethane, rolling mills.
References

1. Toder I. A., Sidorov O. F., Tolstykh V. A. Tyazheloe mashinostroenie — Heavy Machinery. 1996. No.5. pp. 22–26.
2. Toder I. A., Tolstykh V. A., Zakharychev A. G. Tyazheloe mashinostroenie — Heavy Machinery. 2011. No.2. pp. 42–47.
3. Glensdorf P., Prigozhin I. Termodinamicheskaya teoriya struktury, ustoychivosti i fluktuatsii (The thermodynamic theory of structure, stability and fluctuations). Moscow: Mir, 1973. 280 p.

4. Nikolis G., Prigozhin I. Samoorganizatsiya v neravnovesnykh sistemakh (ot Thesisipativnykh struktur k uporyadochennosti cherez fluktuatsii) (Self-organization in nonequilibrium systems (from dissipative structures to order through fluctuations)). Moscow: Mir, 1979. 512 p.
5. Kostetskiy B. I., Bershadskiy L. I. Report of Ac. Of Sc. Of the USSR. 1970. Vol. 191. No.6, pp. 1339–1342.
6. Bershadskiy L. I. Samoorganizatsiya i nadezhnost’ tribosistem (Selforganization and reliability of tribosystems). Kiev: Znanie USSR, 1981. 35 p.
7. Bushe N. A., Gershman I. S., Mironov A. E. Theses 2nd All-Union Sci-Tech Conference — Bryansk. 1996. Part 1. p. 4
8. Toder I. A., Mironov A. E., Markova T. F. Trenie i smazka v mashinakh i mekhanizmakh — The Friction and Lubrication in Machines and Mechanisms. 2007. No.1. pp. 27–30.
9. Kurbatkin I. I., Mironov A. E., Toder I. A. Trenie i iznos — Friction and Runout. 2010 (31). No.6. pp. 595–602.

Language of full-text russian
Full content Buy
Back